HONDA CB500 “The Bikini” Built by Kyril Dambuleff

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Some times there is a Cool Motorcycle that has been redesigned and contoured into something of beauty, and if seen, would make you stop in your tracks, I have seen many creations made here and over sea’s and when I saw this CB500, you had no choice but stop and admire the countless hours of perpetration and grazed knuckles to get something as aesthetic as this Machine named- The Bikini. By Kyril Dambuleff of New Jersey.

Today I wanted to feature this ride as being a Motorcycle builder myself, I can see the hours put into this and it sure turned out really well, no way you cannot appreciate the time and effort that has gone into this ride, the amount of scraps of paper with ideas on, the Sharpie idea’s scribbled on the work bench when Inspiration suddenly dawns upon you- the array of coffee cups – crushed beer and soda cans that kept you going where others gave up- the snippets of electrical wire and heat shrink for those frustrating electrical issues- And finally – An empty space on your Motorcycle Table!!

Kudos Kyril, so impressed with what you have created on the East Coast mate. So enough of me rambling on about this bike, here is all the details and photos Below that explains this mans creativity and craftsmanship. Enjoy…………

This motorcycle is the antithesis of the LOTUS C-01.  Conceptually, of course. When looking at Daniel Simon’s design, there isn’t much you could see other than the motorcycle’s gorgeous overall shape.  Most of the components are completely hidden from view.  Here, on this motorcycle, just about everything is in full view.  Like a “skeleton watch”.  Those bare-bones timepieces in which the watchmaker has left only what is essential and revealed as much as possible of what makes a watch tick.  Since I’m not too crazy about skeletonized watches, I prefer a different analogy: a tall, skinny, platinum-blond fashion model scantily clad in sky-blue bikini.  Where everything is in full view except the little that is hidden and subject to the imagination.  Hence the bike’s name: BIKINI.

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Kyril Dambuleff has no barrow to push. He doesn’t run a workshop or sell parts or posters or scarves or t-shirts. He only builds motorcycles to keep himself happy and make the rest of us plonkers look bad. And he’s doing an admirable job of it with this exceptional 1972 Honda CB500 he’s dubbed ‘Bikini’. Photos by Kyril Dambuleff 

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The rivet counting brigade will be quick to point out that while the frame is from 1972 the engine itself comes from a 1976 CB550. And that’s how the bike started, with just an engine that had been rebuilt by Kyril from the ground up. ‘It sat on my workbench for months, taking up much needed space,’ he says. ‘I thought about displaying it somehow, perhaps in my office. But what could be better than an original frame?’

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Well, not much. Unless it’s nestled in a bike trimmed to perfection like this beauty. So Kyril went about accumulating all the parts over the coming months – the frame, wheels, exhaust pipes, forks and tyres and all the other sundries that come from assembling a ground-up bike. But the focus was to remain the powerplant.

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‘The idea was to showcase the engine and have all of it in complete and unobstructed view with nothing hidden,’ he explains. ‘Everything else had to conform accordingly. Hence the asymmetrical tank and all the other exposed components which shows what makes a motorcycle tick. It’s like one of those skeleton watches in which the maker has left only what’s essential and tried to reveal as much of what makes the watch tick as possible’

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It’s a little like that, but Kyril has an alternate slant on the bike. ‘But I prefer to think of the bike as a tall, skinny, platinum blonde fashion model scantily clad in a sky blue bikini. Where everything is in full view except the little that is hidden and subject to the imagination. That’s where I got the name from.’ As much as I prefer the name ‘Blue Balls’ I’ll grant him that ‘Bikini’ has a much classier ring to it.

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Kyril fabricated the aluminum tank himself, which slopes up hard on the right hand side to expose the spark plug leads and the coil. On the left it retains something close to the original lines but that completely asymmetrical design is certainly something I haven’t seen before.

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It’s also interesting to note the finish used on the exhaust headers. It’s not polished stainless steel but Cerakote applied with a mirror finish. Cerakote is actually a polymer-ceramic coating that’s usually applied to firearms – often in camouflage or flat earthen colors. It’s a neat process that’s very heat and distortion resistant and should ensure a mirror-like finish for years.

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Those headers were fitted to the rebuilt CB550 engine – and unlike the frame, and maybe like it’s bikini-model namesake, many of it’s best features aren’t visible. While the engine was blasted and polished the cylinder was bored out to 59mm and new Wiseco pistons installed. Compression was taken up to 10:1 and displacement is now 553cc’s.

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And then it was time to fit it to the frame, which Kyril found to be the only part of the build frustrating. ‘Modifying the original tail section was easy,’ he says, ‘but grinding, filling and smoothing the original welds took a lot of time and effort and, in some cases, required tools that one would expect to find in a dentist’s office.’

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All told the bike is an incredible twist on the traditional cafe racer – and like an original caff this one is considerably lighter than stock. Kyril’s target weight was 350 pounds (158kg) and with the antigravity battery, aluminum parts and tricky things like the adjustable foot peg positioner he nearly managed to hit that with the bike weighing in at 357lbs. ‘I think I could have hit 350,’ he explains, ‘but I had to replace the front single disc with a twin disc setup that was irresistible’.

 

More from the Builder.  Kyril Dambuleff New Jerseys Finest Motorcycle Builder.

It all started with a HONDA CB550 engine, which I’d bought a year earlier and which I’d rebuilt completely from the ground up with the idea of keeping it as a spare for the BLACKSQUARE bike.

Then, the rebuilt and detailed engine sat on my workbench for months taking up much needed space.  I thought I’d display it somewhere somehow, perhaps in my office, and what could be a better “cradle” for it than an original frame?  So, I bought a frame.  And then, I bought a set of carburetors.  And then… it occurred to me that one way to display an engine is to build a whole motorcycle around it.

 

One thing led to another.  The principal idea to showcase the engine itself called for everything else to conform accordingly.  So, by extension, almost everything else had to be fully exposed too, perfect as I can make it and as simple as possible.

Ultimate simplicity leads to purity.

This succinct phrase by the Japanese food critic Masuhiro Yamamoto had been stuck in my head for some time and I thought it was appropriate enough as the motto for the build.   I printed it in poster size and nailed it to the wall in the workshop.  As much as I felt I knew what Yamamoto-san meant, I wasn’t sure I could fully comprehend this piece of wisdom.    So, I “translated” it for myself in layman’s jargon and printed another poster:

Nothing half-assed!

 

I personally benefit from having a “guiding principle” when working on a project.  It makes life easier as it eliminates “what-if’s” and “should I or shouldn’t I”.  So, when the concept of showing what makes a motorcycle tick dictated shaving off the majority of the right side of the tank, off that portion went.  It didn’t bother me that, consequently, the tank became fully asymmetrical and that seemingly people just don’t do that (motorcycle tanks are always fully symmetrical).  It had to be done and so it was done.

A lot of the rest of the bike is, of course, conventional. It is a motorcycle after all.  And it is a fully functional, street-legal and registered bike. You could take it anywhere.Another interesting and relatively rare feature is the 3-position rearset bracket.  It allows the rearsets to be positioned up and down as well as forward and back to suit the rider’s size and preferred riding style.

The most difficult part of the project was, completely unexpectedly, the frame.  Modifying the tail section was easy, but grinding, filling and smoothing the original welds took a lot of time and effort and, in some cases, required tools that one would expect to find in a dentist’s office.  Next was the question about color.  The first choice of color was totally inappropriate, but I could only see what a big mistake that was after the bike was fully assembled.  So, everything had to come apart again.  The frame was stripped, re-blasted, re-powder-coated, and clear-coated.  And then everything had to be put together for the second time.  Luckily, the sky-blue color came out alright.

In addition to the main concept of exposing as much as possible of what makes a motorcycle “tick”, another objective was to lighten the bike as much as prudence and safety would allow.

Yet a third objective was to avoid the use of plastic components as much as possible.  There is hardly any plastic on the bike.  Other than the battery casing, the fuse box and the tail light’s rubber-like elastomer, I can hardly think of any.

COMPONENTS:

ENGINE, FUEL SYSTEM, IGNITION & EXHAUST

ENGINE: 1976 HONDA CB550.  Bead-blasted, completely rebuilt from the bottom up, bored +0.5 mm to 59 mm (the original cylinder bore is 58.5 mm) and fitted with WISECO pistons (kit model number 40059M05900).  Compression increased to 10:1 from the original 9:1 and displacement increased from the original 544 cc to 553 cc. Cylinder boring and valve job by TSI Competition Engines.

CARBURETORS: original KEIHIN, model 087A, completely rebuilt.

VELOCITY STACKS: one-off custom design, by STEEL DRAGON PERFORMANCE.

TANK: asymmetric, one-off, in-house design, all aluminum, custom-built and polished by BCR DESIGN, capacity = 2.0 US gallons

PETCOCK: by PINGEL, 6000 series

EXHAUST: modified original headers, ceramic-coated with CERAKOTE High Temperature Glacier Series coat.  (When polished, the appearance is that of polished aluminum.)

IGNITION COILS: Dynatek Dyna Coils 5-ohm Dual Output DC8-1; Black DW-200 Wires

POINTS: new, original HONDA

FRAME & SUSPENSION :

FRAME: 1972 HONDA CB500, modified tail section, all original welds ground smooth.  Powder-coated in sky blue and then clear-coated by TRICKED OUT CYCLES.

FRONT SUSPENSION: original HONDA, rebuild with new tubes and springs.

REAR SUSPENSION: custom-built by WORKS PERFORMANCE gas shocks, 13.5″-long, Dual-Rate Springs.  (The question about correcting the length of the kickstand when custom suspension is installed comes up a lot, so, in anticipation that it would come up here again, the answer is yes.  The kickstand was lengthened by 1″. It was then polished and chromed.)

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WHEELS, TIRES & BRAKES

RIMS AND SPOKES:  by Buchanan’ Spoke & Rim Inc.  “Sun” rims in polished aluminum, stainless steel spokes.

TIRES: MICHELIN Pilot Activ.  Front 3.25 – 19.  Rear 4.00 – 18.

FRONT BRAKE: dual-disc, drilled rotors, original HONDA calipers, stainless steel lines, banjo fittings and 3-way splitter by GOODRIDGE

REAR BRAKE: original HONDA

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CONTROLS & INSTRUMENTS

CLIP-ONS: Vortex, 35 mm, 7-degrees, all aluminum

THROTTLE TUBE: G2 Ergonomics Quick Turn Throttle Tube 50-150D, all aluminum

GRIPS: by ARIETE, model 02631-ALL, Alu-Rub Grips (polished in-house)

HAND CONTROLS: by Eurocomponents, model: De Luxe Retro, all aluminum

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REARSETS: by JOKER MACHINE, model 09-800S, all aluminum, fully adjustable in all imaginable positions.

3-POSITION REARSET BRACKET: in-house design, allows 3 different positions for the rearsets depending on rider’s size and riding style preference.  CNC-machined from 6061 aluminum. The brackets are approximately 12″ x 5″ x 2″ overall (roughly 300 x 120 x 50 mm). There are two curvatures which offset the mounting points by about 1/2″ (12 mm) and the three circular foot peg positions are themselves some 3/4″ (20 mm thick) allowing the brake pedal and clutch lever to clear the exhaust pipes.  It took a big chunk of aluminum to CNC-machine these.

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CLUTCH AND THROTTLE CABLES: custom-made by BARNETT

TACHOMETER: SMITHS Digital Chronometric CHR-R10; 0-10,000 RPM

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ELECTRICAL:

HEADLIGHT: restored antique spot light (the bucket was chromed, the reflector was nickel-plated) fitted with a STANLEY lens.

HEADLIGHT RELAY: common latch relay incorporated in the headlight’s bucket.

TAIL/STOP LIGHT: 30-LED TruFLEX by Custom Dynamics.

BATTERY: 8-cell 240CA Lithium battery by Antigravity

REGULATOR/RECTIFIER: by RICK’S MOTORSPORT ELECTRICS, model # 10-100

HARNESS: custom 3-part harness terminating in aluminum aviation plugs; all bullet-socket connectors by VINTAGE CONNECTIONS

PUSH-ON MOMENTARY MINI SWITCHES for the headlight and starter button.

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SEAT, SIDE COVERS & FENDERS:

SIDE COVERS: perforated aluminum, designed and built in-house.

SEAT: designed and built in-house, aluminum pan, 1-inch foam, marine-grade semi-perforated black vinyl.

EMBLEM: in-house design, 3M epoxy domed decal on black background with chromed letters, custom-made by CHROMED HOG

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OTHER:

All laser cutting by Keith Gayman.

All spacers and other specialty parts were machined by “uberacer” Gene at S&S General Services LLC

All welding by master welder Tim at Classic Cycles

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SPECIFICATIONS:

OVERALL LENGTH = 80.5 inches (2,045 mm)

OVERALL WIDTH = 28.5 inches (724 mm)

OVERALL HEIGHT = 39 inches (991 mm)

SEAT HEIGHT = 29.75 inches (756 mm)

FOOT PEG HEIGHT: Position 1 = 12.25 inches (311 mm), Position 2 = 13.00 inches (330 mm), Position 3 = 13.75 inches (349 mm)

DRY WEIGHT = 357 lbs. (162 kg)

NOTE: The listed dry weight of an original 1976 HONDA CB550 is 423 lbs. (192 kg).

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Steve Carpenter

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