Working in this Pandemic time of life

Well, as many of you are in the exact same boat as we are, this Pandemic is a terrible thing to happen to anybody, but, we are abiding by the safe distancing and I continue to try and make parts from home and in a timely manner, but, as so many people are now stuck at home, it is the perfect time for you all to be working on your projects etc.

I have had many orders already and wanted to let you know that I am working as hard as I possibly can and in the amount of hours available, to get your orders completed and off into the mail to you, I have customers all over the world and EVERY one of you is important to me.

Please could you have a little patience with me on special orders, ie Exhausts, as I have to get all the tubing, and bends, weld and sand and then send to the ceramic coater, this does take time even in normal circumstances, but I have so many Exhausts on order, I am trying to get everything completed as fast as I can.

 

I will be bringing new parts out soon too, and will post them on my website as soon as they are completed, so keep checking back from time to time.

I also appreciate all the orders and giving me the opportunity to make parts for you and keep my family going in these difficult times, being self employed has huge risks in times such as this and I cannot thank you all for the orders, no matter what the size of them are, they all add up.

Let me know if I can help you with any parts for your ride, as I have been doing this for over 20 years in Southern California and have so many repeat Customers, you are all like Family to me to be honest. Stay safe everyone and thank you for purchasing from me, love you all.

 

Working from home during this time?

Well, the world has changed dramatically in the last few weeks and, for the worse- But, we are all keeping our hands clean and away from our face etc and Social Distancing is the new Norm.

Now, I have been quite buy as home at my shop inside the garage as many people are restricted to their home quarter’s, and to try and alleviate any frustrations and of course anxiety, people are trying to work on their projects or hobbies- And in our fraternity, that means working or creating a motorcycle that they were hoping to get to at some point but were busy with life in  general etc.

I like to build bikes at home, less stress and close to the kettle for my favorite brew etc and I am sure it is the same for you lot as well?

There is something satisfying when you create your own machine, even just adding some Custom parts to individualize your motorcycle, and I receive many emails complementing me on the parts and service that I give via my website or over the phone etc, I really enjoy taking something that is old and tarnished and revamp it into to something cool and unique in many ways.

I try and do everything my self, but on things like the chain Guard etc above, I make the first one and then make a fixture and take it to a steel bending company to press out more, as if I didnt do that, I would be making chain guards all month, and that can burn the candle down real fast, but, as these times right now are tough, many supply shops are closing temporary and this holds my orders going out a little, but- if you lot can be patient like I am sure you will, as soon as I receive my materials, I can finish orders I dont have and ship right out.

 

Wishing everybody a healthy weekend and if I can hep you at all you can email me at carpy@carpyscaferacers.com call me on 714-598-8392 and even text me on the same number.

Thanks for reading.

CARPY

 

Built a set of Custom forks for a Customer, thought I would share.

Many people have sent me their forks over the years to rebuild, polish or just hop up a bit as they get tired after 40 years of taking punishment from all road surfaces over time.

As the photo shows above, this is the old set that I am going to be working with, I strip these down, clean up and then what I do is machine some cool looking ribs into the stanchions to have that Custom look and then magnaflux it to make sure all is ok.  Once that is done I polish the lowers and then get brand new fork tubes made for the uppers.

I like to use as much Genuine HONDA parts as I possibly can and these will look so clean when everything is put back together and then you fit to your inline four machine.

As you may be able to see, I have New Hard Chromes fork tubes fitted and I have just put the OEM Honda Fork seal in place, here is the trick that I use to fit these seals, also- Remember, make sure the lettering faces upwards not down.

I use a piece of UPVC tubing that I bought from Home depot for about $2.00, this slides down the tubing and sits snug on the seal, but it fits inside the aluminum stanchion perfectly.

I simply tap the Plastic tubing with a Rubber Mallet until the seal bottoms out on the shoulder and there you go, no press needed and no damage at all, I have been doing this method for over 20 years now and never ever have I had a fork that has leaked by using this tubing.

I use some Harbor Freight Circlip pliers to snap the Original 2 hole clip back into the recess inside the fork leg, you will feel it seat when you let the pressure off the pliers.

I use as much genuine Factory parts where ever possible, and in this case I use New old stock Dampner Bolt and Copper crush washer, just to make sure all is new and fits as it is supposed to.

I use genuine Honda Dust caps to make sure all the crap stays away from the forks, then- Just to add some super cool Custom finishing, I like the way these complete that Custom styling on the front end.

See what I mean? Its a nice Custom finished look that really does not cost a lot of money and it is chrome, no plastic crap.

I have always used ATF for forks, the old Pro Racers mechanics used it and I still do today, I also used stainless washers on top of the springs to set the pre-load.

That’s is how much I pour into rebuilt forks and people ask me “How do you know how much to pour in”?

This is one of my Bibles that I use on things like fluids, point gap, timing and the like, always served me well.

I also make sure that ALL the threaded holes are chased through with a tap, this makes sure that the refit goes smoothly and you dont scratch the lovely polishing I have done.

I make sure that I hand polish the lower clamps and use stainless nuts and lock washers, this set up is really a thing of beauty and I am so stoked when I complete a set for a customer, a lot of work and time, but boy is it worth it and changes the look of the front end.

A great looking set of Lowers that will turn heads where ever you go, not a five minute job and not made in China either, all done from right here in California.

These are now ready to ship out to the Customer, so he can easily fit them in to his triple tree’s.

Just take a look at them, what a cool set up these are and all New hardware, Hope that you enjoyed this blog about that what I do with the good old inline fours.

Let me know if I can help you with your Honda, I have been doing it here in California for 20 years and never tire of it, it is a passion of mine that I hope shows in my work?

Thanks for taking your time to read my Blog and hope it may of inspired you to work on your machine?

Wishing you all a Very merry Christmas from Southern California

Well, here we are, almost the big day, this year flew past and to be honest, I am looking forward to a fresh start in 2020, had a tough year with life in general, as my Girls mom passed away, things have been quite stressful in life generally and even though I have been busy, it is always good to start a New Year off and with a Bang.

I am super happy with All my Customers, thank you all for supporting me and using my parts to get your machine back together, especially all the Custom builders, as I have seen a real turn in the Motorcycle industry, and the reason for that is because of you lot.

It is you that have taken many months to design and create your unique ride, our “Sub Culture”  has been recognized by the big guns in the motorcycle industry and even Ducati and Harley have a Cafe Racer, as well as Kawasaki, who would of thought that?  I am super stoked to see peoples machines hitting the tarmac for the first time, I am hoping to maybe feature some of your builds if you can send me a detailed build list, where you are from and some great back ground shots of your masterpiece sitting in the middle of the photo.

It is an exciting time for us all in the Custom world and many more people have taken notice and you see lots more cool machines on the road thanks to you lot and i want to take this oppertunity to wish each and everyone of you a very Merry Christmas, this next year will be a fun one, I can feel it in my bones.

Thank you so much for thinking of me when you come to need parts or apparel and look forward to seeing some of your Motorcycles in 2020.

MERRY CHRISTMAS TO YOU ALL.

 

 

Steel Hand Bent Hoops for your frame

Happy Friday and hope that this Blog finds you well, happy and ready to tackle fitting a hoop to your frame .

I have been manufacturing these hoops for about 6 years now and sold over 500 of these flat ones and I also offer a 22 degree Kick up version too, these are for the Honda CB750 SOHC but will fit the CB500 right up to the DOHC cb750 frames, look on my parts pages and you will see both style of frame hoops.

Real easy to do too, simply cut off where you want the frame shortened but allowing for the length of hoop you require, cut frame tubes off and then hog inside of tubing to allow for my inserts to fit, then lay the hoop flush against the frame and determine how long or short you want the hoop, I make them 12 inches long to allow many different choices to cut off.

 

Cut hoop to required size and simply tap onto the insert until it butt joins, then simply weld the seam and for me I usually drill a small hole other side of the frame so I can see the insert and then spot weld that, and you are done.

I did it to this bike that I purchased from the Vesco family and the hoop suited this 1974 CB750K and was so easy to fit and weld up .

I chose to weld the tail light and license plate assembly to the back of the hoop for a more Custom look and clean the rear end up and have no clutter.

Looking good now and I am glad that I went this route on the bike, it was a fun build that I created at home in my garage.

The frame is more rigid than it was stock with the hoop welded in place and give the chassis a more refined look I think.

I was super pleased at the speed I could create this Custom Honda 750 and many people comment on this special build that I did for the OG show in LA earlier in the year.

I actually drilled a hole on the tubing to allow me to feed the wires of the light into the frame and come out on the side rails near to the harness, so a neater, cleaner look all around.

I enjoy using these frame hoops and there are 2 style to choose from and by me, not some oversea’s nasty stuff that you see on ebay etc, that is not made by Motorcycle enthusiasts.

So there you go, if you need frame hoops for your project, you know where to go now, these work great and designed by me right here in Southern California. Thanks for looking.

I also ship same day and Globally too, all of them come with a pair of inserts too.

Custom Drilling and Polishing Service

I probably have built close to 60 motorcycles over these 19 Years in Southern California, and many people have asked me about the detailed parts that I have created on the many Custom machines that I have completed.

I also have been drilling the rear brake hub for many years and have always liked the look when they are polished and fitted to the hub of the bike, they of course help with Heat Dissipation, and of course, gets rid of any brake dust.

So, after a few years I thought that as people kept on asking me about these rear brake hubs, I will offer a service to Customers for their bikes and i am happy to say I have drilled over 40 of these for Customers all over the globe.

No two Hub patterns are the same, I do not have a set pattern, I just go with my flow and see what happens and they always come out really well and get many comments about how the set the rear end off so well.

 

Also, Me and my Brother, were trained as polishers for Rolls Royce back in England in the late 1970’s and I have always enjoyed Polishing, something about ” You Can polish a Turd”.

Of which Right now i also offer my very own “Turd Polish” Of which has taken me 40 years to refine and have now sold quire a few cases of my product and they all contact me, informing me how awesome the magic past is as polishing Aluminum and Chrome, as well as Brass and Copper etc.

But, I had three orders for Drilled Brake Hub Covers this week and wanted to show you what they look like on here, just so you can see what I do.

If you need some inspiration with your machines rear brake hub, drop me a line as i can change the look of it and of course fit New brake shoes and springs, as well as New actuator arm too, just fit back on and you are ready to go.

Let me know if I can help?  The service is already on the website, so go check it out and if you like it, order one from me, takes about a week from the order but- You will be glad that you did thats for sure.

Other Parts that I offer to customers is a Custom Drilled and Polished Front Sprocket Cover, as the stock ones always look so drab, plus I enjoy doing this service.

Below, I take my time and just start as I mean to go on and over the years I have done over 50 of these covers for Customers and shipped all over the Globe.

Once I have go the pattern I like, well its time to take off the Block and then clean it and prepare it for polishing up to a Jewel finish.

So, this is the last you see it as a Dull color, time for my Turd polish and some good buffing and off we go.

like I said earlier, every one of these that I drill, is always a different pattern, that way, none are the same.

So, just let me know if there is something that I can do for you and your inline four machine, as I really enjoy making these Custom parts for people.

Thanks for looking and I shall be adding these services and more on the website, so keep checking back from time to time.

 

 

 

 

New Ceramic Coating Colors for the exhausts now available

Wow- hard to believe that I have been selling these systems for over 18 years now and still going strong, so this time I thought that I would offer a new Ceramic Coating Color, as many people ask me about these things.

So what I now offer is the New Titanium Coating and it looks really cool, its a Gray but a metallic gray and really covers well.

Here’s how they work—Ceramic Coatings and Exhaust Wraps help contain the gaseous heat within your exhaust pipes. This causes the gasses to heat up and expand. Since the exhaust gas is trapped within the system, it expands the only direction it can—out of the tailpipe. As a result, exhaust flow is boosted, allowing a rush of fresh air to enter the engine’s cylinders, increasing horsepower. Both ceramic coated headers and  Exhaust Wraps improve horsepower, so let’s go over their pros and cons and see which one is best for you.

Ceramic Coated Exhaust Parts

This is a spray-on finish that’s infused with heat-insulating ceramics. It is not a DIY solution, these exhaust parts are coated at the factory, or sent to a facility with the proper equipment.

Pros

The New Titanium which is what you see here.

This is a great look and changes the look of your machine instantly than just the Black you see. But I also offer these colors too.

Black- Silver- Burnt Bronze, with more options coming soon.

Wanted to show the New Titanium as this is a old school look and I really like the way these came out to be honest.

Just go on the exhaust page and on the drop down box, simply choose the color that you would prefer for your system, its as easy as that.

If I can help you with any of these options you can simply email me at carpy@carpyscaferacers.com or drop a Dime in the slot at 714-598-8392 and if you need answers fast, then Text them to 714-598-8392 and I will get right back to you.

Get the parts you need for your Build this season

Well, for many the weather is just starting to ease of a little, Spring is almost here and I know a few of you will already be in the garage or shed, with the heater on, trying to figure out what to create with your two wheeled machine.  Spring mostly brings great weather and I am sure that by now, you are ready to jump in head first to build your Custom Motorcycle and get the bike out on the tarmac as quick as you can.

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Be it a Cafe Racer, A Cool Brat style, a Full on Custom or a wicked Tracker style, we have the parts that you are looking for, and with over 4 decades of building Motorcycles, I do my utter best to help you create your machine and get the parts out to you as fast as I possibly can.

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Many people email me about their machines and ask for ideas or just inspiration, I have been there many times and you eventually hit a wall in the design process, but many hands make light work and many ideas from people certainly help mold that design into a more solid Concrete build and then, you are off and working like crazy to get the idea out onto the road.

I too have a few long projects that need to be completed, I also offer Servicing to full builds and, have enjoyed doing this in Southern California for over 18 years.

exhaust and parts

If I can help with anything, even if its advise, call 714-598-8392 or even text and I will do my very best to help you out, this industry is a fun and creative one and I hope that I can be of some assistance to you, this is not just a job for me, its my life and I continue to push the envelope on parts where I can.

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CAFE RACER 1970 CB1000 RUSS COLLINS SPECIAL

This is the Old Russ Collins Bike I created from parts.

Below is a Video but hard to hear as the old Powder coating shop behind us is loud as hell, but it was a tight motor and loved to ride it, hard to hear but this is the only video I have of it.

This machine was just a frame sat in the garage at home and boxes of old parts, and I wasn’t sure how i was going to go about this build but, as I had a russ collins Magneto I thought, what the heck I will be a traditional Cafe bike for fun.

This bike has so much work but for me it is fun and I enjoy every bike I create, sure, people say why not restore but heck, its not a sand-cast and plenty of these later K models around, I had a bucket load of parts and wanted to put something together and here it is at long last.

I started with a stock 1970 KO frame that had been sitting for many years in the back yard with 15 other CB750 Honda’s that I had acquired from an old guy out in the desert some years ago.

 

Then I started to get a few parts together and the light bulb came on and that was it, lets build a great looking Caff bike with a 1000cc Russ Collins Motor, what a Hot Rod that would be.

Motor was really good and came out of a running bike, compression was 185 all the way through so no point on a full rebuild, just a freshen up on gaskets and get her running.

 

New Chrome rims and used stainless spokes to Polished hubs I did, along with the frame being powder coated, the swing arm was too, New bridgestone Spitfires give the bike a more traditional look and really hold the road well.

Original 1970’s finned speed equip covers adorn this motorcycle and gives it the unique richness that shines from afar, I chromed the cases this time andwent throught the Whole bike with Allen headed stainless bolts.

I machined a Custom Finned Engine Bracket up to flow with the rest of the finned speed equipment that is on this bike..

This has an Original never used and out of the BOX, Paul Dunstall header set up from 1974 and this is the genuine article too. I have the trick Tri-Bar set up at the front to show you which way you are heading. Brand New OEM Fender, and I polished the fork lowers, fitted new uppers and resealed, also added the old school OEM Ribbed Gators too.

CI made my own seat, of which I made a mold from an old steel seat and then fitted the steel plates to allow for the stock Hinges to be used, then refoamed and Diamond stitched the seat for the old cafe racer look with the proverbial hump on the back, but also I made a Bobbed rear fender and fitted a old style Lucas Tail light, all of which I sell on my website www.carpyscaferacers.com and have sold many too.

I hammered and painted the tank- New side covers and new paint and has the 1000 logo on the side covers to show them what she really is. I loved the whole concept and with New petcock and Gas cap, this really looks factory to many, until they see the numbers on the side cover.

I used a set of TEC rear piggy back shocks that are 14 inches eye to eye and the rear tire is a Bridgestone Spitfire 130/90 to give it that beefy look and handles so well.

Oh yes, it has a Brand New Guilerri style diamond stitched seat base and that is a new base and foam too and I believe enhances the look of this machine.

Also- Lots of polished Aluminum, like the valve cover and caps, the clutch cover and stator and gear shift cover too.  With Braided oil hoses as well. I even chromed the kick stand, but look at the front Rotor, I drilled that, rebuilt the Caliper and polished that to a Chrome look and the front rim is new with stainless spokes and a bigger front tire to fill that fender out nicely.

Brand New Non maintenance  battery, Solid state rectifier, makes sure this fires up and of course with the original RC Magneto, this has so much spark, I fitted iridium spark plugs too. You will also notice that I made New oil Lines from Braided steel hose and Drilled and chromed Kick starter for a Custom look.

You want detail? Well she has loads of it, just check out the kick starter I drilled and re-chromed and the clutch cover set up. As well as the Italian Tarrozi rear sets added for a real comfortable ride as these set your feet back about 7 inches from the stock position and perfect for the Clubman handlebars up front.

New cables help this puppy along and I rebuilt the Carbs, bench synchronized them and then once running synchronized with a Mercury stick and it purrs now.

I have hours and hours and hours into this machine, I even chromed the kick stand as it looked to dull before.

Oh yeah- Do you like my Oil tank Dip stick? I machined this from a solid piece of 6061 T6 Aluminum to dress the cap up as thats always missed on builds so wanted to cover all the bases.

This is a really cool head turning machine, as where ever you loom there is cool stuff. like polished rear brake hub, with new brake shoes and actuator. Yes new brake shoes as well.

Yes, these New tires, on the back there is what I use most of the time, the Bridgestone 130x90x16 and at the front I use a 110x90x19. Custom RED X-Ring Chain, flows with the red on the gas tank and side covers etc and this bike sits so well, them Original Dunstall exhausts are a real piece of History as they were still in the original box when I had them as they were sat in my loft for many years.

Such a period looking Caff from back home and I remember as a kid, and I am glad that I went this route, its truly a fun machine and with 1000cc it does not hang about and is really Torquey.

I love the way the bike sits, it is a good, tough looking machine and with Brand new wire harness and handlebar switches, this is reliable as hell, I am very proud of this machine and it styling.

It has a New rear brake rod, spring and adjuster to make sure this thing stops at the rear, and a New 530 Chain and new sprockets 48 rear,17 tooth front.

The RC Special is a one off and I loved doing the build, I also made up stainless braided Brake hoses for the front brake and added a 14mm Master cylinder too.

The front brake caliper is rebuilt and polished to a chrome finish and I fitted a Brand New $400 genuine HONDA front fender.

To help this bad boy stop at the front end, I fitted a New BREMBO master cylinder to the Clubman bars.

Other col parts that you will notice, unlike many others out there is that I have used genuine NOS handlebar controls, over $220 each side.

The carbs are all rebuilt with new throttle cables and custom air filters.

The New headlight has a New bucket and insides too. And a 65 watt halogen Bulb to make sure you are seen on the road at night.

This has a cool display set up with the ignition relocated at the top of the tree, I wanted to move the ignition switch away from the motor as these get hot.

Also I polished the top triple tree to look like chrome, the steering has all new bearings and brand new chrome Honda steering Nut and washer.

All the bolts are Stainless Allen heads and this has had so many hours of work done to it. A new Clutch cable and Custom Adjuster.

This is clean and under the seat will be a brand new battery, the frame is powder coated and you can see how great she looks from these photo’s.

This has a new solid State rectifier and a battery tender too.

Also the shocks are brand new TEC models and I made custom lowers to lift the rear end a little higher by 50mm.

The bike just is cool to look at and with a RC1000 Motor it really does turn heads FAST!

This has Original New Old stock Superior Waffle GT grips from 1974 and were still in Original packaging on the shelf for years and years.

I may put some more little touches to her before someone buys her but I do hope it does get a great home.

Thanks for looking at this machine, it has now gone to a New owner and sure hope they ride the hell out of it,

I doubt I will locate another Russ Collins Built Motor any more and so glad I happened across the engine over 10 years ago,

2 of my Classic machines that I have built from just old bits and pieces that were literally in the garage and all in boxes or on shelves, love what I do and hope you do too, thanks so much for looking. If you want a bike built, serviced or just parts, drop me a line carpy@carpyscaferacers.com or you can call or even text me on 714-598-8392 as I am always happy to help, been building over 17 years here in California.

David Silver spares Museum

I have known of this chap for over 40 Years, 4 bloody decades, man that time has flown by, David Silver used to work in a little garage and has built that up to a great business and now, has a superb museum that show cases all the Honda’s.
Not too far from the old Nuclear power station in Sizewell if I remember? In a little place called Leiston, some things dont change and thats great.

We lived about 40 miles from here as we were in Bury St Edmunds in Suffolk. And I am so glad he has opened a Museum and one of these days I shall visit it as well as see some of my School days pals and catch up.

 

He now has a superb set up and if you are on the East side on the wet lands, then you must go and take a look at the museum, tell him I said hello.