Canadian Norton Custom Brat-Scrambler is a real eye catcher.

When you think of Canada, I am sure you have passing images of Mountie’s, Moose, and the Stanley Cup in any order, well, we head on over to Edmonton, named after the City I was Born at in North London, this city has a huge passion for Motorcycles. You know when you are in that part of the globe when someone asks if you have a Loonie, you may think its a term of insanity ? Until you realize it is their Dollar coin that has a Loon bird on it.

Where’s the largest expanse of urban parkland in Canada? Nope, it’s not in Vancouver. Edmonton’s North Saskatchewan River valley parks system takes that title with a total of 7,300 hectares (you could fit about 18 Stanley Parks in there, if you squashed them). In fact, 20 back-to-back parks make up the system, which spans along both sides of the river (itself winding through the middle of the city), making this capital a whole lot greener and natural than you may have thought.

So, a perfect place for a bunch of lads named, Shaun Brandt, Randy Venhuis, and Justin Benson, of which formed their Custom Fabrication shop named Federal Moto, and a while ago turned out this amazing 850 Norton Commando.

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They just wanted to try something a little different, and over in the MAPLE country there seems to be tons of Japanese Motorcycles scattered about like mattresses on the 5 Freeway here, so- they wanted to try and go with a little more Nostalgia, a bit of Brit style, seeing as a lot of their Dollar Bills still have the Queen plastered on them, they thought they would go an older style route and see what they can come up with using this old Commando as a build platform and a good challenge for these guys to see what their skill set level could accomplish.

I think many restorer’s will want to kick them right in the Rocky Mountains for cutting one of these Birmingham flyers up, but, on the other hand, there would be even more people loving the hell out of this unique machine and I for one am one of them. This is a killer looking ride that to be honest James Lansdowne Norton should of created as I for one would be all over one of these.

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It takes way more thinking out of the box I believe, when you attack an Old Empire two wheeled machine and there will be many hours of head scratching and screwed up post it notes to even try to figure out where this bike is going to go creativity wise.

The Ace’ is a 1974 Commando that was discovered on a farm in Rimbey, Alberta, the bike did run but was about as reliable as a BSA, but the bike already had a hearty attitide and the look that the team of builders were after seemed to steer towards a Brat- Scrambler, a cool bar Hopper with an old look that could be ridden to the beach or up into the Mountains and handle the terrain with ease. So it was decided that this was the route to take, they wanted to keep the heart of the bike, the Motor, as it was from the Factory in 1974, but the rest was all up for ideas and changes and so the Journey began.

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As the Idiom states, – Mighty Oaks from little Acorns Grow- and this was certainly the case with this 850cc Steed.  The Bike was stripped faster than a Crook being caught at the Border and before they knew it the Skeleton of the Commando was staring right at them, but that frame? It has the thick center seam that all Nortons are known for, this really needed to be thought out as a back bone such as this would spoil the lines of the current project, so some major engineering calculations was required to be able to pull off something that was aesthetically on the money!

Running out of Cigarette packets to draw on, they had to come up with a workable conclusion, somewhat flustered and tired, these guys managed to come up wit a very cool modification that not only gave the lines of these machine a more elegant style, but it kept the rigidity that the original was designed to do. the frame was actually shortened by 18 inches or 457.2 mm for the Metric fans out there.  Then a 1 inch -065 wall cold rolled steel tube was hand bent to make the hoop to tidy the back of the frame up and the beginning of this Brat-Tracker motorcycle was now well underway.

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Also there needed to be what is known as an equilibrium , which in layman’s terms is ;

A state in which opposing forces or influences are balanced.
“The maintenance of social equilibrium”  Balance, Symmetry, Equipoise, Parity, equality and Stability.-

They pulled that off by going for a set of 19 inch rims and shod with a set of Vintage styled Coker tires and I have to agree it does look the Status Quo.

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The frame had all the tabs, brackets and nick knacks that were not going to help the machine handle or go faster, cut off, then sanded to a smooth finish, and Powder Coated Black, the bike actually had about 30 pounds or (13.6078) Kilograms removed, so now this Norton will feel so much better in the bends.

For a stylish look, a 1971 Oil tank was located and brackets were fabbed to make sure that this fitted like a factory piece, then a seat pan was hand cut, rolled and shaped to engulf the chassis with a Historic style that even the restorers may even crack a smile too.
Such neat lines on this Motorcycle.

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The Mudguards are mid-50s Triumph items rescued from a junk pile, reshaped and finished in matte black and the exhaust system was another great little detail of which they located a set of 1971 Commando SS pipes and then removed about 12 inches from them and added an Old style reverse Cone Megaphone Muffler to give that Olden days gone by feel and of course sound.
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The Motor itself was not bad at all, considering it had sat around for some time, but none the less, you go this far, well, in for a penny right?  So Federal pulled it apart and inspected, cleaned and polished everything. They got the valves dialed in, bored the pistons, and replaced the piston rings.

“Well worth it, considering it’s got even more compression than an industrial trash compactor!”

Salvageable parts were sanded and polished in-house, with replacement items sourced through local guru John Oland. “This build would not have been possible without John’s willingness to share his knowledge of vintage motorcycles. The guy is a legend,” says Brandt..

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Small bullet style turn signals were chosen and kept as minimal as possible, anything with switches, as old Brit handlebar controls were big and bulky, so they chose to go with another route and drill and fit small Micro switches and this is so tidy and looks a Million dollars. With a reworked wire harness, and a 5-3/4 Bates style headlight that was fitted as low as possible, gave this 2 wheeler a real classic stance.

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Using a small anti-Gravity 4 cell battery, kept the bike away from any Bulky items and was placed neatly under the seat unit,and helping the steering, a super Low set of A10-A65 bars were placed on top of the yokes.

Another neat touch was the grips, as they were purchased from Tommaselli in Italy and used the Natural Gum series , a good choice.

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Federal wanted to keep some of the original parts on the bike and the rear Hub was left stock, refurbished and painted but up front was a slightly different story-

They figured out a Tokico two-piston assembly and a Katana 750 rotor—machining a new mounting bracket for the forks.

And now this Norton will do like many do not, and thats stop, real quick!!!!

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I personally like the 2 Tone leather application to the seat pan, that really does give this creation a touch of Elegance and form, and I take my hat off to that, although the rear mudguard is short.

It will stop the road grim from sending a line up your back but it may build up behind the motor as there is no guard liner, but looks great none the less.

The Gas tank was painted an off White and the famous Gold logo was added to give the bike its Original Brand back once more.

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A super fun machine that if you secretly asked the old boy restorer’s,if they would dearly like to ride this around their town? I am certain.

They would be nodding their heads in excitement as it looks like a fun machine that Mr Norton should of had a go at manufacturing and with that I leave you for today and hope that this December day this Blog gave you a little bit of Summer and inspired you to get in the garage and have a go on your Motorcycle.

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Blogs take me quite some time but I am sure that some of these will get some of you out there, all fired up to create a unique creation that you can be proud of and show people that this is what turns your dial too.
Thanks again for reading my Blogs at Carpy’s Cafe Racers and, if I can help with parts to full builds, just let me know OK.
Safe riding.
Peace & Grease
Carpy
714-598-8392

CB550 HONDA BROWN BOMBER BRAT BIKE

Sometimes I forget to take photos when I am working on something, then a little later on down the line, I end up kicking myself as somebody usually comes into my place or calls or even emails me and asks if I have built a Honda CB500 or CB550 Brat Bike.

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I did take a few photos of this ride but not enough and to be honest it was a Bike I picked up locally not three miles from the house, a guy had had it for many years as he used to use it to go to college as a cheap means of transport.

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10 years after he completed College, life in general took over and had no time for the little inline Four Honda and it sat at the way side of the house under a tarp and then a few years later it was put in the corner of the garage.

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I bought it and even though the bike was a sad state of affairs, it would be a fun little project that I could have a little bit of artistic sculpturing on and see where it ends up.

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I used one of my Special Stainless Steel 4 into 1 systems and boy did this thing Bark like a scolded dog, this really did turn heads and in a good way, such a perfect breathing motor.

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The seat was made from 20 Gauge steel and then we welded about 5 inches of old rear fender to the seat base and I thought it would look cool if it were all upholstered.

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Removed the forks, took apart and then machines some cool fins in the lower legs, then magnafluxed to make sure all was safe and it sure was, New upper tubes fitted and rebuilt.

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The bike sat so well, and when you jumped on this bike, it would go as hard as you wanted it to go with out any question, it really breathed so well you would be so surprised when you opened the throttle, the little CB550 felt like a 750.

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The wheels were all new and used stainless steel spokes and polished the hubs, then shod both of them with Coker Diamond treaded tires that fills the bike out very well indeed.

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Should of kept this little Ripper as it would suprse any motorcycle at the traffic lights yet it was great on gas, the Carbs were set up on a Mercury stick and loved the gas I used.

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Hand made 7/8 Brat/Tracker Bars of mine that I chromed, help steer this Bar Hopper in the right direction. used Metalflake grips and 2 inch Bar Risers.

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One piece of steel and a rear fender shortened and welded to it, then covered in Foam and upholstered over, came out so well and stoked that I wet this route on the bike.

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Old carbs rebuilt, Dipped and re-jetted and then synchronized to make sure it ran even and smooth under load and boy did it handle well, fitted new cables too.

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Rebuilt the forks but machined these fins and then polished to a super high Luster you would think they were chromed and these last a long time until you need to polish once more.

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New Fork top Rubber fitted and New Rims were laced to the Polished Hubs, not a show bike but New parts in the right places.

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New Brake shoes and Polished hub with New shocks, sorts the rear end out and it handled so well too.

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Old speed Boat headlight I used with a Toggle switch ontop to illuminate it, I think it suited this machine very well indeed.

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A great bike that was super fun to create and ride, the guy that bought it was a New marine and rode it to Pendleton with no worries all the time, great testament to a cool machine.

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Kota taking the Brat for a little run and loved it, Dakota Made the seat and he loved this mean machine.

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Hope I see this bike again one day as its one of them that you wished you had kept, thanks for reading about this little Honda, it was a Giant Killing machine.

 

 

 

CB750 Creation ” The BRATSTER”

Over the years I have built a number of inline Four machines as you may well know, I have always liked these Motorcycles because I used them as a Courier Bike back in the UK, they were Affordable and reliable and lastly they were an awesome Platform to be able to adapt to how you wanted the machine to look.

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Beauty is indeed in the eyes of the beholder, but with this bike when I first picked it up, it was in a bad way and needed help, but, trying to change something on a shoe string budget is some times almost impossible, so when I pushed this bike onto the Concrete and saw the potential, well I had to at least give a go eh.?

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This old Girl was a 1974 CB750 and many many Moons ago it was Created to be a Land Speed Racer, I have a little or know information on if it ran, where it ran or what speeds, it was very poorly made and to be honest, too Bloody dangerous for me to sling my leg over and have a go up on the dry lakes for any record.

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It had no title and was leaking oil and looking very sorry for itself when I parked this 500 pounder up, but once I had made a Brew, sat back and thought for a bit, I knew I could at least resurrect this CB750K Model in to some sort of head turner.

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So, with pen and paper in hand I jotted down a few ideas and came up with the idea of building a fun little Brat style Bike that would have a Chunky look and feel but real fun to ride.

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After a day of Mulling around , I decided that I would get the Motor running first and if that runs I will then go from there as this may take some time as it was not a commission for a build but a cry of help as I bought a few bikes off a buddy who needed space in his Garage, so this would be an on going bike and Not at all a show bike, just a tough Motorcycle that would probably suprise a few motorcycles at the lights as it buggered off into the sun set whilst you are watching it disappear into the distance..

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The bike had a terrible set of gas tanks made from old alloy Cylinders that were Bolted to some old Nuts that were welded to the frame, there were parts hanging off that shouldn’t even be on there, so I decided that this would be a Brat style and I am going to change oil and plugs, add some coils and Battery and rebuild a set Carbs to see what we have hear, as there are no carburetors on this bike at all. So off I went in search of some carbs, and took an old blocked up set I had as spares apart, cleaned, re-jeted and fitted to the old Dry lakes Bike.

 

Below I have fitted Carbs and a exhaust to see how she runs and it is now tuned and am happy about the sound and crisp response that my 4 into 1 systems make.

My ears were ringing and actually Blew the Sub-woofer out in the workshop because the bass not was so strong, but a minor price to pay to now know this motor runs hard and true.

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So, as the rear end of the bike was missing, I thought I would massage one of my rear Hoops I make onto this frame and create a Brat style bike that will be so much fun to ride around on.

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An easy job and looks great, so I can later make a Flat seat with New Foam and Diamond stitching to give it that Brat look that is so popular right now over here.

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The old 16 inch rim had a massive sprocket, I think 170 or 200 teeth, erm, not for the street for sure , else it would wheelie everywhere ha ha, so removed the rims and rebuilt a new set but Polished the Hubs from this bike and laced with stainless spokes.

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Now that looks a lot better and now ready for the Rubber to go onto the outside, this time I thought I would spare no expense on the tires as they are an important part to make sure these keep you on the tarmac, so opted for a Set Of Cokers Tires and I am going to make a Diamond stitched seat later so wanted tires to match in a way.

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I also removed the forks, rebuilt and fitted New upper tubes, as well as Rebuild brake caliper and refurbishing the old rusty brake rotor too.

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A lot cleaner that it was when it first limped into my hands and am real happy at the way this is coming along, as I said, no show bike so not removing the motor and painting a frame, this will be a fun bike with a few new parts or refurbished ones at the very least.

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Above, I repainted the Motor and detailed it with Stainless steel Allen bolts and I wanted wrinkle paint this time to help dissipate the heat when riding.

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Getting there, Rebuilt Carbs, new boots and a cool Aluminum Airbox made this Motor breath and respond so well, its the devil in the detail or carboration that wins the race.

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Now the job of fitting Headers and so many choices from the styles that I have created for these 500 pounder machines, but the bike is taking shape now and I really like the way it is going.

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The Motor looks great, I also added a cool Oil tank with a Battery Box already inside it, so this will really look trick and can hide some of the electrical in it too and clean the frame up some more.

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I wanted to use my Newest design exhaust system, the Side Winder, this breathes like a New Nose and wanted to also Hot Rod it out by wrapping the headers in Titanium Heat wrap, it sure came out well and this will look great perched in front of that inline four engine.

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Now, that is a lot better and glad that I went this route, I have sold lots of this heat wrap and this is the first time that I have used it and as its Titanium it doesn’t fall apart like that cheap fiberglass stuff thats out there does.

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On the Arse end of the header I wanted to fit my New Sidewinder tail pipe with the Yoshi style Baffle, and boy does it look great and super stoked that I did go in this direction.

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Next up I need to make a seat pan to cover the Battery tray and oil tank up and will go simple with some 18 Gage steel and then will add foam and upholster in a Light Tan Naugahyde material with Diamond stitching.

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Simplicity is the name of the game for this machine and I am now cutting the foam to fit the seat pan that I just made, this is almost there, maybe another half an inch of foam then upholster.

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I am now happy with the thickness of the Foam and am looking forward to seeing this with a Light Tan seat ontop of the frame, I feel it will be a good contrast. so lets go and see.

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Way better now, I also added a Blue frame to go with the old 1970’s painted gas tank i found and think its a good combination for this creation, it is a tough machine for sure.

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The Brat sits well and with the Custom Oil tank that I now offer on the website, it runs well and uncluttered like man I see.

Added some NEW Handle Bar switches to make sure that all works well and stays like that, no faded grey crap like you see on so many on the internet these days.

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My Custom made license plate frame with Hot Rod stop tail light assembly looks great and another thing I produce and sell on the website.

Tail light tells you when you need to stop too, neat eh?

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This bike runs hard and strong and was so good to see it back up and running again, after years and years of neglect, if she had a face she would be smiling, that I am certain of.

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The Bike also has my Own Handlebars that I designed and had mandrel bent and chromed, and gives that bike that Period look of the day, it sits well and rides so comfortably too.

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A strong machine and this has already been sold to a customer and is now residing in Canada, my fruits of labor paid off and the new owner is super stoked to get this bike from me.

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My Bulldog Bailey standing guard as I get some snaps, before it heads of to Maple Country.

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Hope you liked this little resurrection? I sure had fun creating this Motorcycle and Glad somebody is enjoying it right now.

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Added a Fog light for that European look and something the New owner is going to need up there in Canada, so just another cool touch to show this motorcycle Bratster off a little more.

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A tough little Machine with plenty of swag, and I am sure that it will get many looks in the warmer months.

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Big transformation and I did more work than I thought I would do and sold it way too cheaply but hey, its all fun at the end of the day and I enjoyed creating this bike.

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If you want a Motorcycle created, or just parts etc, drop me a line carpy@carpyscaferacers.com I am always glad to help or just advise, and you can also call or text me with questions on 714-598-8392 and I will do my very best at helping you with your own creation.

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Thanks for reading my Blog on building this machine , and many others I have created and still continue to.

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I fitted 2.5 Analog gauges and also made a Neutral light that is fitted into the steering stem nut, plus New master cylinder, New levers cables and Grips.

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Another thing I did was add my headlight ears that I sell on here as well as the cool headlight with the internal LED Turn Signals, as that cleans the front end up, I fitted my Fork Brace too to stiffen the frnt end as I removed the fender, many dont do this and have floppy forks.

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The heat Wrap I now sell on the website too, in Black or Tan, both look great and clean up your old headers to revamp them, 50 feet is enough for your headers and I used two inch wrap.

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Thanks again and another Build leaves my place and I am now looking at another creation, appreciate all the cool comments whilst i was building this, have a great week.

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