Ford Flathead V-8 History for this weekend

 

Ford Flathead V8 Engine History

Many people mistakenly believe that the Ford flathead V-8 was the first V-8 engine. It proved to be extremely popular until the overhead valve engines arrived and was the first V-8 readily available to the masses, but it was not the first. Léon Levavasseur took out the first patent for a V-8 gasoline engine in 1902. Although not a production engine, it was utilized in several aircraft and competition speedboats of the day. Meanwhile, American motorcycle builder and aviation pioneer Glenn Curtiss installed one of his 269-ci aircraft V-8s in a motorcycle and set an unofficial land speed record of 136.36 mph in 1906.

Britain’s Rolls-Royce created the first automotive V-8, but only three were produced, in 1905 and 1906, before Rolls-Royce reverted to its trusted straight-6. In 1910 French automobile and railcar manufacturer De Dion-Bouton unveiled a 474-ci automotive V-8, which it displayed in New York in 1912. Although few were actually produced, they served as inspiration for several U.S. manufacturers.

W. R. Campbell, president of Ford Motor Company Canada, stamps the first V-8 produced in Windsor, Ontario. Note the early long-neck water pumps. Canadian blocks were produced until 1954, as were Australian blocks. (Photo Courtesy Fordimages.com)

Cadillac, for example, sold 13,000 flathead V-8 vehicles in 1914. The Cadillac was a sophisticated unit with cast-iron, paired, closed-head cylinders bolted to an aluminum crankcase, and it used a flat-plane crankshaft. Many historians consider this to be the first true production V-8 automotive engine.

General Motors was quick to follow Cadillac’s success with a flathead V-8 for Oldsmobile in 1916. The next year saw Chevrolet follow suit with a 288-ci engine for its Series D autos. When Chevrolet became part of General Motors in 1918, however, its V-8 was discontinued in favor of more economical engines.

Across town at Highland Park, Henry Ford had been experimenting with V-8 engines as early as 1922 (he didn’t like to follow the competition), but by 1928 he had decided, “to go from a four to an eight, because Chevrolet is going to a six.”

Ford engineers gathered up the competitors’ V-8s, including one of their own Lincolns (Lincoln had introduced a V-8 in 1921, the year before Henry Ford purchased the company), but they were complicated assemblies with separate cast barrels bolted to a crankcase. Ford wanted something much simpler for the new car he was developing to replace the Model A. Ford had been able to cast the Model T cylinders and crankcase en bloc (that is, in one piece), and he wanted the same mono construction for his V-8.

To begin, Ford engineers came up with two designs, one of 299 ci and another of 232 ci designated Model 24, which Henry eventually chose. The first engine ran at the beginning of 1931, and soon more were assembled and installed into Model As for testing.

The first mass-produced monobloc V-8, with a cam-driven distributor and integral coil, went into production on March 9, 1932. (Photo Courtesy Fordimages.com)

Eventually known as the Model 18 (1 for first and 8 for, well, eight cylinders), the new Ford V-8 was unique. In addition to the revolutionary, one-piece casting, Ford wanted the exhaust passage running through the block for quick warm- ups because it gets cold in Detroit. A quick warm-up notwithstanding, Ford demanded that his engineers use existing Model A water pumps to save development and tooling costs. He wanted a thermosyphon system, whereby the pumps acted only to accelerate the flow of water.

A thermosyphon system acts on the principle that hot water seeks a higher level than cold water. Consequently, when the water reaches approximately 180 degrees F, circulation commences. The

water flows from the lower radiator outlet pipe, up through the water jackets, into the upper radiator water tank, and down through the tubes to the lower tank to repeat the process.

Unfortunately, because of Ford’s demands, the V-8 suffered overheating problems until the 1937 redesign. Ford also wanted to eliminate the gears used to drive the distributor. Rather, he wanted the distributor bolted to the front of the block and driven directly by the camshaft, which itself was gear-driven and located above the crank. Ford did not want to give up the Model A’s gravity-fed fuel system. However, he had to relent and have a fuel pump that would suck fuel from a rear-mounted tank.

Growing Pains

Although the Ford flathead V-8 was produced virtually unchanged in concept from 1932 to 1953, it wasn’t an instant success. It was put into production perhaps too quickly, and there were numerous problems. Nearly all of the first 2,000 engines needed their cams, valves, valve-guides, and front covers changed. The next 2,000 also needed repair, and most of the first 4,250 cars assembled were used as demonstrators and not sold to the public. Many cars were fitted with the more reliable 4-cylinder engine. Teething troubles aside, Ford produced 212,238 V-8s between production start-up in March 1932 and December 1932.

This cutaway engine was photographed on May 12, 1932, for display in France. Thank goodness for the French and their long association with the flathead. (Photo Courtesy Fordimages.com)

Oh for a day in the engine testing room in 1934 when this photograph was taken. Most of the engines have aluminum heads, but a few iron-head versions are down the middle. (Photo Courtesy Fordimages.com)

Although not immediately adopted by racers, a few flathead Ford V-8s appeared at Indianapolis. Chet Miller drove this nice roadster, entered in the 1934 race by the Bohn Aluminum & Brass Company. It had what was undoubtedly the first flathead V-8 speed equipment: Bonalite aluminum heads and a brace of Stromberg 97s sideways atop a Don Sullivan intake. Apparently it produced 140 hp and achieved 109.252 mph, but it sailed over the wall on the 11th lap. (Photo Courtesy IMS Photo)

 

All domestic V-8 engines were produced at Ford’s River Rouge Plant, southeast of Detroit, and shipped to other assembly plants. Eventually, engines were built in other countries, including Canada and Great Britain. Until 1941, all Rouge-produced V-8s were painted Ford engine green before machining. Stamped parts were painted black, and cast-aluminum parts were unpainted. Colors changed over the years, so do not use engine color as a guide to the date of manufacture.

There were problems with the fully floating main bearings and lubrication system, and throughout 1932 a flow of factory service letters detailed fixes. (“Fully floating” means that not only did the rods rotate on the bearing, but the bearings also rotated on the crank; consequently, all three components were freely, or fully, floating.) Excessive oil consumption was a problem. Some cars used a quart of oil every 50 miles. The dipstick was made 1 inch short to prevent the public from operating cars with insufficient oil. In fact, between 1932 and 1935, five different oil indicators were used with various pan designs.

Piston wear was another issue. Early pistons, from 1932 to 1935, were aluminum alloy, but in 1935 steel dome pistons were put in limited use. They were standard on all engines from April 1936 until 1938.

Because the water pumps were located in the cylinder heads, they supposedly pulled heated water from the block (but were really sucking hot air). Because there were no thermostats, the engine overheated. Consequently, a new four-blade fan, larger pulley, and larger radiators were introduced, and more louvers were punched in the hood, increasing the number from 20 to 25 (the last louver was closed off). However, Henry Ford ignored the real reason for overheating: the water pump’s location.

Despite its 65-hp rating, the 221-ci V-8 was not initially popular with the racing fraternity, which preferred the tried-and-tested T and A 4-bangers. Meanwhile, Ford continued refinement: New for the 1933 Model 40 were lightweight aluminum heads that allowed for an increase in compression ratio from 5.5 to 6.3:1. In addition, a limited production of engines included Holley carbs.

By 1934 most of the teething problems had been remedied, and a good V-8 could produce 90 hp, return about 20 mpg, and hit 90 mph. In the hands of speed merchants, it could go much faster. By the end of 1934, Ford had produced 1,352,202 V-8 engines.

In 1935 the V-8 block was significantly changed to accommodate flow-through, or positive crankcase ventilation. The new block was given the prefix 48 for its part number. Domed pistons were installed, and new casting technology allowed for a cast-alloy steel crank to replace the earlier forged cranks. The year 1935 was also significant because the 2 millionth V-8 car rolled off the production lines. The following year, the 3 millionth was produced. Also new for 1936 were shell-type main bearings, replacing the previous poured white-metal Babbitt bearings. A more economical dual-throat Stromberg 97 carb replaced the Detroit Lubricator, and a new fuel pump was introduced. That same year, Ford applied for a license to build a two-seater light air- plane powered by an aluminum V-8; 10 of these were reportedly built.

 

Surviving the Great Depression

The big change came in 1937, when the water pumps were finally moved to the upper front of the block (the inlet side of the system), thus drawing cool water from the radiator rather than trying to suck hot water out of the block. The water outlets were also moved rearward, to the center of the head. Some early versions had blanking plates on the block. The engine, which now produced 85 hp, was designated V-8-85. Some later catalogs, however, erroneously listed it as producing 90 hp.

Vic Edelbrock was one of the first to see the potential of the speed equipment business. He experimented with his own parts even before World War II. Here’s a Bay Area hot rodder with Edelbrock heads and intake with three deuces. (Photo Courtesy GhostracksUSA.com)

Also new in 1937 was the compact version of the V-8, the V-8-60. Known as the “thrifty sixty,” this 60-hp V-8 was a mini version of the V-8-85 and returned 25 mpg; it was Henry’s answer to requests for a six. It caught on with midget racers and in some overseas markets, such as France and Great Britain, where there was a horsepower tax. However, it never really found favor in the United States, where it was underpowered for the weight and size of the average car. It was discontinued in the United States in 1940.

As the world struggled out of the Great Depression the initial problems with the V-8 were gradually eliminated. Ford was able to increase production as he had with the Model T and, to a lesser extent, the Model A. He unwittingly gave auto racers access to a cheap, high-performance engine that at last was attracting the attention of the speed merchants.

One of the first to see the potential was Vic Edelbrock, who purchased a V-8 Deuce Roadster in 1938. It became his daily driver, his test bed, and his lakes racer. Fitted with 21-stud cast-iron Arco milled and filled Denver heads, it sported a Winfield cam, a Thickstun manifold, Sandy’s headers, and dual ignition. It was the portent of a burgeoning post–World War II industry. By the end of 1937, Ford had produced 4,438,368 V-8 engines.

Ford announced another block modification for 1938. This was, of course, big news. It changed from 21- to 24-stud cylinder heads with 14-mm spark plugs. The main bearing sizes were also increased. Due to the slow introduction of the 24-stud block, the 1937 block assembly was continued until June 1938. (Until the introduction of the 24-stud block, Vic heads had been interchangeable left to right, right to left. With the 24-stud pattern, heads were no longer interchangeable.)

In 1939, the Mercury brand was introduced to fit between the low-priced Ford and the high-end Lincoln. Although Ford stayed with the 3.0625-inch bore, the Mercs had a 3.1875-inch bore for 239 ci. The Merc version of the flathead also had larger-diameter crank bearings, heavier rods and crank, and other strengthened components.

In 1939, the Mercury brand was introduced to fit between the low-priced Ford and the high-end Lincoln. Although Ford stayed with the 3.0625-inch bore, the Mercs had a 3.1875-inch bore for 239 ci. The Merc version of the flathead also had larger-diameter crank bearings, heavier rods and crank, and other strengthened components.

 

Building Up to the End

Because of World War II, very little changed from 1941 onward. However, as a result of Ford’s engineering developments during the war, the V-8 saw some minor but significant refinements. In addition, the new Model 59A engine was used in identical forms in both 1946 Ford and Mercury models. New tri-alloy bearings (derived from aircraft) combined with higher-octane fuels resulted in a rise in compression ratio to 6.8:1 and an increase from 90 to 100 hp. Also new were four-ring pistons, aluminum cam gear, and a higher-capacity oil pump; it all contributed to a much-improved powerplant. (The 1932–1948 cam gears were cut in the opposite direction as 1949–1953 gears. Be careful not to buy the wrong set for your rebuild.)

 

Barney Navarro, who started in the performance business machining Weiand speed equipment, began his own business in 1947. He improved on everything his hands touched and was a pioneer in the evolution of the performance flathead. (Photo Courtesy H&H Flatheads)

Barney works on the 1927 Ford Roadster that he raced at the dry lakes. It sports his cast-aluminum dual intake manifold and finned heads. He also experimented (successfully) with mixing alcohol and oxygen. (Photo Courtesy H&H Flatheads)

A rare shot of the French military Simca V-8. It’s similar to an 8BA in that it has thermostats in the heads and an angled distributor with an external coil, but it retains the integral bellhousing and a cast-aluminum pan. (Photo Courtesy Stephan Szantai)

Barney, seen here at Los Angeles’ Carrell Speedway with Tom Beatty and George Pounden (right), was one of the first, if not the first, to bolt a GMC blower atop a flathead. Four Stromberg 97s fed the quad-belt-driven 3-71. (Photo Courtesy H&H Flatheads)

Of course, the end of World War II saw thousands of returning U.S. servicemen looking for work and excitement. Many, including Barney Navarro and Al – Sharp, found what they were looking for, building speed equipment and racing the flathead Ford V-8. A $40 billion industry carried on by men such as Mike Herman at H&H Flatheads was being born.

In 1948, the V-8 fitted to Mercury automobiles was given a 4-inch-stroke crank that resulted in 255 ci. Ford engines retained the 3.75-inch stroke for 239 ci. Many other changes were made, some obvious and some not. The heads were now held down with bolts rather than studs and nuts. The water outlet fittings were moved from the middle to the front corner of the head. A major change was a new distributor, still driven from the cam but now through a shaft mounted at right angles to the engine’s axis. Also, the bell-housing was no longer an integral casting with the block. Instead it was a bolt-on piece.

Internal changes included straight-stem valves with one-piece guides. In general, these later Ford engines were commonly referred to as 8 BAs and their Mercury counterparts as 8CMs. Later, 1952–1953 Fords were referred to as EABs while the Mercs were EACs. These engines did not have the hardened valve-seats like the earlier engines. The markings were usually cast in the head.

Ford also introduced a large displacement 337-ci version in 1948, primarily for the truck market. However, when Lincoln was unable to produce the V-12 it wanted for its 1949 model, the 337 V-8 was adapted. In 1952, the Lincoln Y-block replaced the 337. Unfortunately, the 337 is not a great-looking engine and never found much favor outside the restoration market.

For the 1952 Ford passenger car model year, the company introduced a new overhead valve (OHV) Mileage-Maker 6-cylinder. Developing 101 hp, the OHV 6 outshone the V-8. Consequently, Ford increased the V-8’s compression ratio to produce 110 hp. Nevertheless, the writing was on the wall, and 1953 was the last year of the flathead Ford V-8 in the United States.

After 21 years of continuous improvement and production, the venerable Ford flathead V-8 ceased production. Well, in the United States at least. The flathead design was produced in Canada until 1954. It was licensed to a French manufacturer for use in the Simca brand until 1961, in Brazil until 1964, and until 1990 in the Simca Unic Marmon Bocquet military truck.

I had one of these engines and put it in my Model A Roadster back in about 2006.

Many Moons ago but I have my 1928 AV8 here and wanted the 1940’s look and feel to it, my reasoning is that, I grew up by the ww2 runways of the USAF and wanted to use original parts to the Roadster, that way it will not only look the same but- I will experience exactly what they did after the war.

 

Love this ride and even though it has its hiccups, I wouldn’t want it any other way to be honest.

Mine has a 39 Ford Mill and Gearbox, but plans for some more Hop Up parts later, the Edelbrocks are fine and run Two 97’s.

 

My 1928 FORD AV8 Roadster

Well, Hot Rods really are never finished, you just continue to wrench, change looks and idea’s etc and thats what I love about Hot Rodding, My 1928 Ford Roadster is no Show ride, it is no super high Dollar Performance machine, nor is it a trailer Queen either.

What it is, well- To me anyways, is a Nostalgic styled AV8 Hot Rod that you would of seen on the streets on Southern California back in the late 1940’s.

 

It is something I really have a passion for since I was a Teenager. lucky for me I had a Three Window Coupe in the UK but my Dream was a Roadster and to have one in California, so dreams do come true and wanted to share my little Model A machine with you.

This is a real Henry Ford Body and Chassis, and the stance I have as you see it here is right on the money, have a look at many Vintage pics and you may see a late 1940’s Roadster similar to mine, I wanted to keep the Side Aprons on, these are the step covers that your fenders bolt to. Below is Jack Mickleson’s Roadster in about 1942. I think it was the last dry lake run before World War 2 was underway, I believe Don Francisco owns it but have yet to see if this Roadster survived.

Back in the day, the Hot Rodders would drive to the Dry lakes such as Harpers, Muroc or the famous El Mirage and then strip the fenders and head lights off as well as the windshield and then see how fast they could run on them dried out lake beds.

This is how she is right now, still may change a few little things and then fine tune all the time, I am hoping to eventually Louvre the front hood and the rear Rumble Seat lid.

I used a Genuine 1932 Grill and Shell and fitted the Model A Hood to it with Old style belts, then used one of Limeworks Stainless Steel dropped headlight bars with stock Model A Lights.

Shorty shocks up the front soak up as much as possible, dropped I-Beam front axle sits this front end just how I want it , I then made a Spreader bar to complete the Nostalgia going.

Not as powerful as the locomotives behind me but eventually I shall build a Hopped up Flathead for this Jalopy, right now it has a 1939 24 stud mill with Edelbrock Heads.

I shall be shortening the exhaust pipes, I did have the original Bumpers on there when the exhaust set up was made, but shall cut them back and may make a Nerf Bar for the rear.

She is sat on a set of Kelsey Hayes wire Rims with Vintage style Firestone 16 inch tall tires and it is fun to drive, she tracks a little on the freeway but thats the feel I wanted.

I have a chopped Stainless Steel windshield, another common touch that was done in the day and of course sit lower now else my head would sit up too high. LOL

it is always fun to take out, this place isnt that far from me and wanted to try and take some decent pic’s, im no pro at this but I am really happy at how these came out.

She runs stock pistons but New and right now a stock cam, later I hop to build a little growler motor that has an Isky Cam, just to get me out of trouble if I need it.

Plenty of old freight train and shunting lines around where we live and whats great is to think about 70 Years ago, this was full of Dairies, fruit trees and Flathead Motors.

Sadly, more common than not, all you will see these days is Graffiti, personally not a fan of it at all, but as it was close to the color of the Roadster, I thought a photo Opportunity awaits.

One hauls freight and the other hauls Arse!!! LOL!

Sat patiently awaiting me to jump in and stamp the right pedal and head back home, so much Hot Rod History in and around where we live in La Mirada.

A great ride and more to do, I have a Columbia 2 speed rear end for it, but have to send it away to get Bullet Proofed, not cheap but that will give me a good overdrive.

Long way to go as I would like to have Oxblood Leather interior, but for now this old Naugahyde will suffice as leather is not cheap.

Hot Rods and Trains have always gone together like peanut butter and jelly sandwiches, Hot Rods use to try and race the train if there was a good straight away.

VHRA Vintage Hot Rod Association of which I joined in the 90’s back in the UK, huge part of my life to be honest and going so strong there today.

I shall always keep this Roadster, I drempt about one as a kid and here I am 5400 miles away and living that dream , totally amazes me sometimes and have to pinch myself.

I have always liked vintage stuff, be it Hot Rods, Motorcycles, Juke Boxes, Chris Craft Boats, Spitfires, Hurricanes, Thunderbolts to Dakota’s, Vintage is in my blood I guess.

Hope you like my little 1928 AV8 Roadster?  I really have fun with this and enjoy the experience of feeling what a traditional Hot Rod feels like to drive and work on.

Maybe some of you can relate? As I have spoken to a few people that have Motorcycles and Hot Rods, it is a fun and to me, a therapeutic Hobby.

I will still be working on this for many years but enjoying what i do, some things work and then sometimes they dont but, mechanical parts are great to work on.

I shall be selling Hot Rod parts and Apparel so will be revamping the website a little, stay tuned to the site if you want to see what I do to this Model A Roadster of mine.

Thanks for reading my Blog today, I enjoy doing it and people often email me to say that they like looking at what I am up to out here in La Mirada.

Let me know if you have a cool ride, love to see what you are creating and of course having fun in these days, I always have a smile on my face driving the Roadster, sometimes bugs too.

Have a great weekend and enjoy life to its fullest.

 

 

 

 

 

Hot Rods in New Zealand

I have been into Hot Rods for Many many years, I stopped counting after the 3rd decade and, being a Brit, I dreamed of living in the Great USA and having my Own Roadster and eventually take a drive on the Dry lake at El Mirage.

 

I grew up in London, then moved as part of the London Overspill to the East coast of Great britain, and from there, I got the American bug- we lived close to the American Air bases, IE, Mildenhall, Lakenheath, Bentwaters etc, the village that we lived in (Rougham) had an old WW2 Runway, complete with control tower and Nissan huts etc, this was where they originally had 3 runways and this is where the:

47th Bombardment Group  (Light)

322nd Bombardment Group (Medium)

94th bombardment Group (Heavy)

All took off from on their dangerous missions and many never returning, I learned to ride a motorcycle on the 94th Bombardment runway and it is still there today.

We attended many Air shows over them years on the USAAF bases and I loved the whole Americanism that was there, it was a little part of the USA right where we lived, one of the Airman at the show gave me a magazine to read and it was a copy of Hot Rod.

hot rod

It was a Black and White magazine from 1951 and the guy stood next to his Model A Roadster looked a little like me.  That was it, I was hooked and loved Everything American.

28-roadster-52

I still have that magazine and now I am living my dream, I am here in Southern California, where Hot Rodding was Born and I now own a 1928 Model A Roadster complete with Flathead V8.

rod

In the UK in the 1980’s I had a Right Hand drive, Chopped and channeled 1932 Three Window Couple and that was my own little piece of California everyday, even driving for the first year with no floor and having snow or ice pour into the coupe whilst driving to work was a fun experience for me.

 

I am not the Odd one out here, people all over the globe Love the Nostalgia that an old car gives you and you cannot get much further away than New Zealand, these guys know their stuff and have the bug like me, but this time, the Whole family are gear heads.

 

I love it, so- today i wanted to share a little into what makes us tick and this video pretty much sums it up.

Enjoy your day.