HONDA Super Sport Comes to shop to get running again

I never know what may turn up at the workshop these days and this time I was surprised to unload a pretty clean 1975 Honda CB750F Super Sport , this has only 8000 miles on the odometer and is a one owner machine that a Customer just purchased locally and then bought it along to me to see if I can get the motorcycle to run and ride once more.

This Honda SS had been sored away for a while so the normal things will need to be addressed to be able to get the old girl to function once more and give the new owner miles of smiles.

The bike is pretty much as stock as a rock, the only thing missing is the big Cannon tailpipe and the side covers, I make the side covers so that will not be a problem but the tail pipe may be another story, but the bike has a tiny battery that is dead, I will need to order a New one for her to be able to get this girl cranking over, but I shall take one off one of my own projects to see if I can get the old girl to fire up again after a long slumber.

It really is in good condition for its age, remember , she is now 47 years old, and I expect her to be a little stiff in places and get stuck from standing in a garage all that time.

On inspection the Gas Petcock had a lot of Brown sticky old fuel around the lever, so knew that the carburetor would be in dire need of stripping and completely overhauling to give her a brand new life once more, as the gas in California is awful, and in less a month, fuel will start to go bad and tarnish the carburetors and also the gas tank inside, causing blockages inside the fuel journals and then I have to vapor blast them to get it all clean and look like a factory finish.

I had quite a task of pushing the inline four into the workshop, as the front brake was sticking like an egg in a pan with no oil, so to free the piston in the front caliper, you have to tap it with a rubber mallet, it tells me right away that the piston has rust spots from years of sitting in hot and cold temperatures and this stops the piston from letting the brake pads fully release.

So a full strip and rebuild will be necessary to get the old girl to move freely once more, I have no worries fixing this as its a common issue due to the caliper body being an aluminum composite and the Piston is made of polished steel, the piston gets small rust deposits on the outer part and catches the O Ring and wont retract unless you bang the caliper body with a Rubber Mallet, so all New parts soon and I can get that all taken care of.

The Carbs will be pulled but may try to run the old girl using a Lawnmower gas tank I rig up and run Fresh fuel through the tank of the the auxiliary jig I made and right through the carbs, as I fear the petrol tank has some rust in it and will need to clean that out too, but I will run the bike through the auxiliary just to make sure that the engine is running ok and no issues with gearbox, clutch and maybe check for any oil leaks from the cases or cylinder head etc.

Once I remove the carburetors, I can take apart, vapor hone, Polish and synchronize to get this inline four 500 pounder purring once more, these are great engines.

The airbox is always a royal pain to remove and refit but I have done it many times, just have to be patient to be honest and plenty of WD40 at hand to ease the parts out.

Eight Thousand Miles on the bike, that’s super low, just was not ridden much by the original owner and a great find to the new person that found it by chance, stoked for them, the display cluster is in really good condition and gauges are not broken or scratched either.

 

The year 1975 saw the introduction of three F models, the 400F, the 550F and the 750F. That 400F was truly trick, with mildly set-back footpegs, a flat handlebar and a lovely megaphone-styled exhaust. However, the company decided to go the conservative route with the 750, apparently more concerned with bringing four-piper types into the sporting world than with luring crossover owners from the Ducati realm.

This is partially a retelling of the making of the most significant motorcycle of the last 50 years, but it is a story worth hearing again. There was nothing new about disc brakes, electric starters and overhead camshaft, transverse-mounted, four-cylinder engines in 1969—just that Soichiro Honda had made them cheap and reliable. The CB750K was a winner from when it left the starting gate, but everybody knew that winners get old.

Which is when the styling artists got their orders. The K was OK, and would remain the mainstay of the lineup, but something snappier needed to be on the showroom floor. Not too snappy, mind you, not like a Laverda 750SF nor an MV Agusta 750S, but something to provide at least the image of snappiness.

Call down to the muffler department and tell them to make a four-into-one exhaust system. Have the sheet-metal guys stretch that gas tank out a little, not much, just a smidge to give it a slightly elongated, racy appearance; and hide the gas cap. Then tell the seat people to make a little fiberglass extension to fit the back of the saddle, sort of a faux bum-stop that some single-seaters had. The fast look was born.

Of course the frame and engine departments were given their chores. The chassis mathematicians figured that Super Sport riders would go a little faster than those on the standard K, so they gave the fork an extra degree of rake, to 28 degrees. Along with 3⁄4-inch more trail. And left those ugly gaiters off. Built a slightly longer swingarm, which added up to a 57.9-inch wheelbase, 6⁄10-inch longer than on the K. This meant that when the F rider was trickling along U.S. 2 in North Dakota at a modest 100 mph, the bike was reasonably steady.

Power was another matter. Honda did not necessarily like to advertise horsepower ratings, but dynamometers don’t lie—unless they are hopelessly miscalibrated, in which case it is not lying. The F put out a good 10 percent more ponies than the K, and while some of those 58 horsepower, at 8,000 rpm, could be attributed to the freer flowing qualities of the four-into-one exhaust, the rest came from a slight boost in compression ratio, using domed pistons, up from 9:1 to 9.2:1. And the timing specs on the valves had been altered to adjust to the new exhaust. Also the carburetion was cleaned up a tad, in those halcyon days before the EPA, with the best of intentions, made a botch of things.

The F, with a full 4.8 gallons of high test in the tank, registered slightly over 535 pounds on the scale. Which was 10 pounds heavier than a K, although the F had three less mufflers. Possibly a little extra metal had been included in order to strengthen the double-cradle frame, with triple tubes, a main and two auxiliaries, running under the tank.

Put the leg over the saddle, and the rider sat pretty high at 32 inches. Pull the choke on those four 28mm Keihins, turn the key, and choose between pushing the button or kicking the starter; 999 times out of a thousand, the button won. Vrooom! The muffler had a mellow, unobtrusive sound, the engine warmed quickly, and the rider was away.

Twenty miles down the road, the Bridgestone Super Speeds were heated appropriately, and the twisties began. Tire technology was still pretty basic 40 years ago, but the 18-inch rear and 19-inch front spoked wheels each had a disc. Hit that first sharp left hander at a rapid speed, and the F felt really good. However, coming back at the same speed, the corner now a right hander, there would be a Grounch! as the collector box located beneath the right footpeg touched down. A little help could be had by getting out the toolkit and maximizing the preload on the shocks, but even then, a 200-pound rider was going to mar the chrome. The owner of this CB750F has changed the shocks to S&W, a distinct improvement.

Other than that minor drawback, the F did live up to its sporty intent. It probably was the best-handling of the Japanese 750-plus fours of the time. And got better.

 

Doing some electrical on a K5 CB750 Honda Four in the Garage today

Well, Project Wire harness is the goal this weekend, I have a customer and friends, 1975 CB750K model Honda four in the Garage and it apparently wafted out a bunch of smoke under the seat, so it was bought here on the back of a truck and here it is at my place where I need to take a look at whats going on with this old 500 pounder.

I need to see what has happened the the wire harness and switches as these do look like they have been on there since it was created in late 1974. Just a few vids I did today with my phone, sorry for the quality.

Below, just look at how dry rotted the connectors are for the wiring, this old bugger has got to be all taken out and replaced im afraid and new switches as well.

 

Bit more video

I wanted to try and at least record what was going on today and I went on facebook and did a few video’s etc, may not be very clear but you get the idea I think?

The Harlequin Honda 1975 CB750F Super Sport

Well, here we are with the Harlequin Honda that I have created, its been a long build as originally the Motorcycle was bought down from Washington on November 4th 2015, Edwin Cooper was not well, he had Cancer and wanted to try and revamp his trusty old Steed that he had had for many years, he wanted me to do something cool with it and loaded this Motorcycle up in the back of his pick up and came down with his daughter and dropped the bike off.

I helped him unload the 1975 CB750 F Super Sport, it was heavy, the brakes were sticking and it really did need some love, but- thats what I do and was more than willing to bring this motorcycle back to life and breathe fire once more.

This would prove to be quite a challenging creation, as there was a lot of time and weather that had passed over this machine, I have been there many times but I am amazed at how many Motorcycles that I have built that were all in this condition, some a lot worse too.

He had started to Cafe the bike out a little, many moons ago, hence the Shortened Headlight ears and the Italian Tarozzi rear sets and an old 2 Four seat that dates back to the Mid 1970’s.

Have a look and you can see that there is a lot of stock parts still on the bike, like the chain guard Gas tank gauges etc and of course the old wiring, and that had seen better days for sure, the weather can totally destroy a wiring harness in just a few seasons, especially if the temperature gets hot then col, it dries the wires out and makes them fragile.

This also has an Old Yoshimura 4 into 1 system on it, seen better days but nice to see none the less, that is now fitted onto a AHRMA race bike and gets used all the time.

As you can see, the Birds nest wiring will need to be completely stripped out, soon as I see toggle tops and electrical tape, I know that it needs to be removed right away, else it will be a headache that you do not need.

You can see where Mother nature has taken a firm grip of this Motor, Oxidization is a mean Culprit by the look of it, the Plug caps were so weather beaten, as I tried to remove it, the cap cracked and fell into many pieces.

I wonder what sort of critters over the years had chosen this 1975 inline Four as its home? Nothing really surprises me these days but intrigue always does and if this bike could talk, well, I think we may have a fun movie in the making.

The Carbs were locked up, seemed to have dirt and grit from everywhere and a little wasp nest in the Carb body itself, Mother Nature really took a hold of this one.

I loved the 1960’s Hot Rod Stewart Warner Mechanical Oil pressure Gauge, I am also a Hot Rodder, so this made me smile when I clapped eyes on it, poor motor has a lot of oxidisation on it though and will take time to remove and clean all that up.

We have a multitude of issues here, the rear brake caliper is seized up, piston is stuck and seals are shot, Rear rim is toast, the same goes for the rear shocks too, the swing arm looks like it has come from the bottom of the Baltic Sea, this will be a down to the frame build for sure.

Low miles too but the weather makes it look a lot worse to be honest, nothing that cannot be fixed though and this Super Sport will see a Brand New life and Look forward to sharing the photos when she is completed.

Front Brake caliper is also seized up, the front forks need rebuilding, Rotor needs to be skimmed and New rim built.

Unfortunately the rims had rusted right through, so all that I shall use is the front hub, Rotor and Caliper body and will refurbish all that I possibly can to this grand Old steed.

All the wire harness was Rock hard from being baked in the Sun, the rectifier and the regulator will be discarded, and I shall be using a New Harness, along with a solid state rectifier module, as I use them on ALL the builds that I create, cant trust 40 year old electrical anyway.

I know that this will have a different look by the time I have finished, not sure how just yet but- It will look pretty cool none the less and of course, Function well too.

So there she sits, before getting transformed into a cool Custom Machine and I am looking forward to tearing into this to transform into some cool eye candy.

So it is time to push this 500 pounder, into the garage and start to take this motorcycle apart and figure out what I am going to do to this 1975 CB750F HONDA.

And so we begin, this will be a long Journey with some hiccups along the way , but I know that it will look a lot different by the time this comes back out.

I started to go the route he wanted, to go with his motorcycle, then all of a sudden from out of the blue, I had an awful phone call informing me that he had just been in a Motorcycle accident on his Harley and did not make it, I was gobsmacked, and, the family were too, they didn’t want another Motorcycle in the family and I understood that, so they gave me the bike and said do something cool with it.

Above, I hand bent Raw steel and then Rolled the rear, welded it and then began to do a little more to this seat base as I want it to be able to take a passenger, as all you see are single short seats these days.

So the transformation began, slowly and I am happy at the end result, I named it the Harlequin as it has so many Colors and my Favorite Candy Bar is TWIX, so you can see that too right?

A lot of flake and detail but wanted that old school Low Rider flake that was about when I was a teenager back in the UK in the 1970s, when the Sun hits the Gallon of Clear coat, you will discover why metal-flake was so popular back in the day, a Kaleidoscope of Candy colors pleases the Cornea.

I have created over 50 Custom HONDA based Motorcycles since moving here in 2000 and every time I start a creation, I have to sit and ponder for quite some time, I am glad that I had no deadline, so the pressure was off and as and when I thought of something cool, I would just do a little bit to the bike and then back to work on other customers parts etc.

I fitted My Sidewinder exhaust system to this build but wanted to try my other sets ups as well, just to get the look and later, hear the different tones of my exhaust systems and decide which one I will like, this is ceramic coated but think I may end up using DEI Titanium Wrap on the header and maybe triple coating the tail pipe in Chrome, we shall see. Below is the Hot Rod tail pipe that fits to the Sidewinder header, a crisp and Velvet bark and as you can hear, very responsive to the throttle.

I have sold many Hot Rod, Side Winder and Razor systems through out the world, all made right here in California, none of that made in china crap.

I fitted a small 5-3/4 Chrome headlight to my Custom Fork Ears, and wanted to create a different look to the front end, so I went with a Biltwell Bubble Visor from their Helmet catalog and this worked out great as a mini nose fairing, even threading the clutch cable through the Plexi Glass.

I wanted to mix Old School with New and decided on using a GPS speedometer but with that old school Smiths looking gauge face and needle that still sweeps, this worked out so well.

Here is the old bucket I used and Tig welded to my custom bracket, just needs polishing and I shall also be fitting small LED Amber display lights for the turn signals to plug into.

 

I used a old Bucket and welded a bracket I water jet cut and it seemed to go right in and the great thing with this is that it has just a power wire and an anttena wire, you are all set to go, even has a LED red back light too.

This was the right look that i wanted and am glad that I chose to go this particular route, gives the machine just a little more character and style.

Here is the Harlequin outside out Home, so cool to see it in the sunlight and I am super stoked at the way the bike turned out in the end, a long but rewarding Project that really does turn a few heads.

Plenty of eye candy to look at on the bike, the Paint alone is super cool, and as the saying goes, “The Devil is in the Detail”

I am proud of this Build and being a steel tank and seat, this is a sturdy machine that is no light weight for sure, it stands tall too, many do not do that.

The Harlequin sports my Custom 4 into 1 Exhaust system, The Side Winder, I Ceramic coated the header, then wrapped DEI Titanium Heat wrap onto it, to give that Hot Rod styling, then I triple chromed the rear tail pipe and it sits nice and snug and close to the bike, this turned out so well and a system that I offer on the website for all SOHC Models.

A fun machine that was a real joy to create and will be on the show circuit around Southern California this year, hope you can come and check it out some time, be glad to see you.

I removed the old Super Sport Gas Tank Flap that used to hide an old tin cap, I then welded a Harley Bung and fitted a Custom Gas cap, looks so much smoother now.

I also did a few other changes to the bike by machining the forks and making a Brace bar out of 6061 T6, and of course a 1971 Rectangle fog light to show the European Spirit here.

So many New parts, this is like a Brand new Motorcycle now and the more you look, the more you see a little more custom touches throughout the ride.

Photo Credit: #RahoulGhose

This is a cool shot at the Outliers guild show in Down Town LA last week, stoked to see it on Display with other cool machines from around the state.

Photo Credit #RahoulGhose

Here she is sitting loud and of course proud to be representing, at the OG show in LA, a very cool event and I really enjoyed it.

A classic look of the Custom years back in the 1970’s when I was a Teenager, this came out so well and super stoked at the response I received at the Outlier Guild show.

The 1939 Ford Lincoln Mercury tear drop LED tail light set off well in the frenched pocket I created, I also had made the steel cowl and seat base.

Photo Credit #RahoulGhose

It has been an amazing year and to get the Harlequin completed is another notch in the post of creativity, I strive to do the best I can and hope that you liked the build?

Like I said, I had a great response for the bike and even the band that was playing loved it. Band- WOOLY BANDITS- Singer- Christa Collins.

Thanks you for everyone that came up and spoke to me, I was super stoked, this is a great creative family and super glad that I was a part of it, I look forward to attending more.

In Memory Of Edwin Cooper, I am sure he is smiling from above.

Below is  a list of of things done to the Harlequin.

  1. Machined and Polished Front Forks.
  2. Machined Aluminum Fork Brace.
  3. Polished Hubs.
  4. 19X40X1.85 Chrome Front Rim.
  5. 18X3.5×40 Chrome Rear Rim.
  6. Stainless Steel Spokes.
  7. Hand Drilled Rotors.
  8. Custom Piggy Back 14 Inch Shocks.
  9. Polished and Rebuilt Rear Caliper.
  10. Braided Steel Brake lines.
  11. New Chromed front Fender.
  12. 5 3/4 Chrome Headlight.
  13. Biltwell Helmet Visor.
  14. Custom filled and smoothed S.S. Gas tank with Harley Cap.
  15. Hand made Steel Seat with leather Tuck n Roll.
  16. Metalflake paint.
  17. Hand Made Clubman Bars 7/8.
  18. Biltwell Grips.
  19. Rebuilt Motor with Polished Covers and Wrinkle Paint.
  20. Restored Carburetors and synchronized.
  21. Drilled and Chromed Kick starter.
  22. Wrapped Sidewinder 4 into 1 exhaust with Chrome tail pipe.
  23. GPS Speedometer.
  24. New master Cylinder.
  25. New levers.
  26. Tarozzi Rear Sets.
  27. New Challenger tires and Tubes.
  28. 1939 LED Tear Drop Tail Light.
  29. LED RED rear Turn Signals.
  30. LED display lights.
  31. Polished upper triple tree.
  32. Powder Coated frame.
  33. Lithium 12 Volt EarthX Battery.
  34. New side covers.
  35. Chromed Center stand.
  36. Chromed Side Stand.
  37. 530 X Ring CXhain.
  38. New wire Harness.
  39. New handlebar switches.
  40. Oil Pressure Gauge.
  41. Battery Tender.