Picked up a 1966 Honda CL77 305 today

Today was a GOOD day, you know, when you find a penny and pick it up?  I had an email from a Client and he said he had an old Honda that had been in the family from new, its been torn apart a few times but was I interested in it?  I said of course, I love trying to keep old Motorcycles from going to the junk yard and drove up to the guys parents to pick it.

I asked who originally owned it with any back story, here is what he replied to me:

 

It was my Uncle. He returned from Vietnam. Bought the motorcycle rode it for 6 months. Put it in his parents garage for storage. His parents died 10 years ago sold their house and offered it to me. It had not been ridden since then until I restored it. Mainly rust removal. Mechanical clean up. I rode it around my block and put it away in my garage for many years. Sold my house transported it to my parents house where I restored it for the second time to the current color. One family owner. After I restored it the first time I offered to give it back to him for his granddaughter when she was old enough. He didn’t want it back.

So, with that I jumped into my F250 and made the trip up to Rancho Cucamonga before it got too hot as it would be well over 100f there after 10am, I arrived in good time and loaded the bike up, there was a tote box of parts and the engine was sat in the corner of the garage.  I loaded the bike up first, it has no shock absorbers so had to get the guys parents to help me push it up onto the bed of the truck, where I have a motorcycle chock and then strapped it down.  I picked the Motor up and loaded that and the box up and wished them all the best and headed home.

I have never owned one of these models, the scramblers were so popular and quite fast for the era and even though the color is not my cup of Tea, it’s great to get the bike and not sure what to do with it at this moment but it will go up in the Barn and wait until I have finished getting the workshop finished as Its hard to move for bikes in there lol.

But, it will be fun later as even though too much of this has been powder coated One color, I think it will look pretty cool once together and a few changes with a bit of Chrome here and there to break up  the Sea-Foam Green embodyment.

These are classic bikes and some how there is a Single seat frame attached as well as the original double seat in the parts pile, but, it reminds me of me and my brothers NSU quickly we had as kids or an old D1 BSA Bantam, so I think I will stick with the single seat set up as it does have a Brit Iron look to it.

The good thing about it being stored in a Garage and of course being Powder coated everywhere, is that it isnt rusty at all, just dust from sitting in one place, a rare thing indeed, and the original License plate with Original Tags from 1966, still has pink and registration in the tube that is affixed to the plate and numbers match frame and motor, so all good, another thing you do not often come across when you pick a machine up.

 

I had no plans on building another bike as I have about 12 other bikes in the Barn but eventually I will get to this machine and every now and again when I get stuck on another build, I can turn to this one, it will be fun, unless somebody out there is interested of course?

I shall be having fun creating something cool with it when I start to wrench on the Green Machine, as I can get parts still for these machines, they were a great motor back in the day.

 

  • Honda CL77.
  • Years produced: 1965-1967.
  • Claimed power: 27.4hp @ 9,000rpm.
  • Top speed: 85mph (est.)
  • Engine type: 305cc air-cooled SOHC parallel twin.
  • Weight (dry): 319lb (145kg)
  • Price then: $707 (1967)
  • 28.5 bhp (21.3 kW) @ 9000 rpm
  • 17.6 lbf·ft (2.44 kg·m) (23.9 N·m) @ 6500 rpm
  • 4 speed
  • Tube steel
  • Front: telescoping fork
  • Rear: swing arm
  • Front: 3.0″ × 19″
  • Rear: 3.5″ × 19″
  • 52.4 in (1,330 mm)
  • Length: 79.1 in (2,010 mm)
  • Width: 32.3 in (820 mm)

The bike features air-cooled, four-stroke 305cc overhead parallel-twin cams. The gas tank holds three gallons. The CL77 redlines at 9,000 RPM, reaching a top speed of 85 miles per hour.

There is quite a following for these bikes.  The first CL77s were imported into the United States in 1965. They were a dual-sport version (then known as scramblers) of the CB77 Super Hawk, a 305cc overhead cam parallel twin. The Super Hawk had been on the American market since 1961, two years after Honda had established its import arm in Los Angeles.

In 1965, Honda finally decided there was an American market for a 305cc scrambler. Cycle World immediately tested the bike and liked it, even through it was not the production racer they had hoped for. Cycle World referred to the CL77 as a “gentleman’s scrambler,” stating, “It is, in fact, the appeal of scrambler-type styling that sells the CL77.” Period testers found the CL to be too heavy for competition and not as fast as the CB, but perfectly adequate for both offroad fun and reliably getting to work.

The four-stroke engine was almost identical to that used in the CB77 Super Hawk, with the same aluminum cases and chain-driven overhead cam. A lower compression ratio to aid low rpm power was allied to long, upswept pipes to assist ground clearance, and reliability was ensured by full-flow oil filtration.

Unlike the Super Hawk, which used the engine as a stressed member of the frame, the CL had a heavy duty single downtube cradle frame, topped by a small silver gas tank and protected underneath by a steel skid plate. The front brake was smaller in diameter than the one on the Super Hawk and the steel wheels were 19 inchers, with deep ribs to resist dents.  Large air filters and a battery were tucked up under the seat. The CB’s electric starter was omitted in the interest of saving weight.

 

So, a long way to go when I get into this machine but a fun one though and even though it does have the original dual seat, I do like the single sprung saddle to give it a more European look.

“In those days, a Honda Scrambler was a very desirable motorcycle, and it is still adequate for the job. You just have to keep in mind that it is only 305cc, and the suspension only has three or four inches of travel, and the brake gives you that Nostalgic feel of, ” the harder you press, the quicker you will stop” feeling.

Well, thanks for looking at this 1966 Honda CL77 that I have taken on, you can always email me questions at: carpy@carpyscaferacers.com or text at 714-598-8392.

Kiyo Builds a Triple Engine CB750 Machine for Speed.

Some of you that may be old enough to remember the Legendary Builder and Racer ” Russ Collins” May well indeed remember the triple engin monster of a machine called  “Atchison, Topeka & Santa Fe”, This was named after the famous Rail line and Russ Debuted the bike back in 1973, when I was a mere 11 years old, little did I know I would watch this motorcycle in person and what a great feat of engineering for its time.   Featuring three nitro-burning CB750 engines mounted in tandem, the AT&SF was the first motorcycle to make a seven-second quarter-mile pass (7.80 seconds at 179 mph) at Ontario Motor Speedway in 1973.

The bike not surprisingly, the AT&SF was extraordinarily difficult to ride. A horrendous crash in Akron, Ohio, in 1976 destroyed the motorcycle and left Collins in a wheelchair for months, giving him plenty of free time to contemplate its replacement. It was during this long recuperation he dreamed up “The Sorcerer,” powered by a pair of 1,000cc Honda Fours tied together and tuned to fire like a V-8 then topped with a GMC 3-71 supercharger. The NHRA Top Fuel record that Collins set on the Sorcerer in 1977—7.30 seconds at 199.55 mph—stood unchallenged for more than 11 years. Collins was more than a decade ahead of his time.  But, the machine is now being completely rebuilt and the motors are almost ready once more.

49 Years after that, one of the coolest engineer/Builders has built his own Triple Engined SOHC machine and dreams of hitting the Salt for a record of his very own, Originally from the coastal city of Kumamoto on the Japanese island of Kyushu, Kiyonaga-san opened the Kiyo’s Garage workshop in Gardena, Los Angeles County, back in 2013. Back then Kiyo created a CB750 Custom Machine named “Cherry Blossom” Hand made stretched frame and a ATP Turbo with ARD Magneto. Ran really well at El Mirage dry lake.

 

Kiyos worked at the garage company for over a decade and was Yoshi’s top Mechanic/builder, he learned a lot from Yoshi and decided that it was time for him to get his own workshop in Gardena, so he set up shop in 2013 and has become a prolific quality Builder/Fabricator of Motorcycles.  His second machine was another CB750 Based Creation called ” Gekko ” (it means “moonlight” in Japanese).

Except this time, he linked together two CB750 motors, boring them out for a total capacity of 1,620 cc.Of which he ran at El Mirage and Bonneville on SCTA events.

So to complete the trifecta of Motorcycle and of course Engines, Kiyo decided to go with a trilogy machine that evokes his Japanese heritage with Motorcycles and Manufacturers, as well as his Engineering skills and Custom creativity, thus the “Galaxy” was Born.

The idea of actually building The Galaxy started to materialize when Kiyo and his wife, Kat, visited the Haas Moto Museum in Dallas, Texas, in May, 2019. They were there to discuss the museum’s acquisition of Cherry Blossom and Gekko — but Kiyo also presented the museum’s owner, Bobby Haas, and director, Stacey Mayfield, with sketches of his three-engined concept.

All three of The Galaxy’s four-cylinder power plants are 1978 Honda CB750 units with F2 large port heads. Each motor has been bored out to 836cc, and fully rebuilt with lightened and balanced crankshafts, heavy-duty connecting rods, performance cams and oversized stainless steel valves. Extra care was taken to make sure each motor’s internals conformed to the exact same spec. Each motor is fed by four Keihin FCR 35mm carbs, with significant work to the intake manifolds to help them run optimally. All three carb sets are linked via a rod and heim joint setup to make it easier to synchronize the throttle slider. But re-jetting is still a chore, given that there are 12 carbs to fettle. The entire setup breathes out through twelve custom-made exhausts.

This behemoth is powered by three bored-out CB750 motors which essentially makes it a 12-cylinder 2,508cc glory, a mean feat that really hasnt been replicated since the days of Russ Collins in the 70’s.

So much hand crafted work you dont even see, his attention to detail is unsurpassed and I can relate to the hard work that has gone into to create such a work of art.

Just to dial all three of these in with 4 Keihin FCR 35mm carbs to each cylinder, must of been a mechanical nightmare to say the least, so Kudos to you Kiyo for patience alone.

A very skilled and self motivated man that I have huge respect for and at some point try and make the trip down to his workshop to tell Kiyo in person about the way I enjoy his builds, I have known Kiyo for many many years and have always held him in high esteem.

Well done my friend and hope to see some great times placed on the dry lake.

 

 

I have been invited as a 20 year Long term builder for the Sturgis Exhibition this year in August.

Well, with everything going on right now, I need a little pick me up and a little while ago I was invited as a long term Builder to exhibit a Motorcycle I am building from scratch, to display at the Buffalo Chip at Sturgis this year- but, with the Pandemic, everyone was held up in a way that would make it very difficult to create and head turning Motorcycle by August.

So- the Organiser Michael Lichter has decided to make this Sturgis deal and 2 year exhibition called heavy Mettle. And this year all builders will be showing motorcycles the created years ago and I thought would be neat , is taking Bass Player of Greenday “Mike Dirnt” Caff bike I created for him back in 2006, and hopefully its still in one piece after all them years as Mike likes to ride pretty hard when he gets time to go out etc.

I wont receive it at my place until the end of the week, and as 14 years has passed, I am sure it will need a little bit of clean up but it will show this bike is used and I hope I do the Cafe, Brat and Metric Motorcycle builders out there, justice at what I created all those years ago.

I am excited to at least show this old Ton up machine that I built from parts around the garage when Mike Came to see me back then and then later Next year will bring the bike I am staring to create for the show, but thats a long way off from being completed and am glad we get this opportunity to continue building for next years show.

I am going to put the information for Sturgis below, just in case anybody is attending this year and want to see a little something different and creative.

So-here is the information about Sturgis as I am hoping that some of you may be able to make this show and see some creative Builders that have been around for Donkeys years LOL! Seems like it anyway.

 

 

So I am going to take Mike Dirnt of Greenday ,Cafè bike to Sturgis.

It arrives from Oakland Thursday so I can clean it up, I built that back in 2006.

 

Heavy Mettle” Exhibit to Feature Legendary Builders Who Have Withstood the Test of Time
See Dozens of Machines Built by Master Builders for Motorcycles As Art Exhibit Curated by Michael Lichter
Who:You and your friends!
What:Heavy Mettle Exhibit
When:Saturday, Aug. 8 – Friday, Aug. 14, 2020 – 2-10 p.m.
Where:Buffalo Chip Event Center Near the East Gate
Why:See this one-time collection of world-class custom motorcycles built by the most legendary builders in the industry.
How:It’s FREE to the public! Get there however you can.
Many motorcycle builders come and go. Economic downturns and fickle twists and turns of moto fads can yield a new crop of talent each year, only for those names to become forgotten by the onset of the next trend.

Those with metal-lined backbone and character strong enough to buck trends have earned their legendary status and a fair amount of recognition. During the 80th anniversary of the Sturgis Motorcycle Rally, you’ll have the opportunity to see 38 of these builders display a motorcycle in the style of their choosing in the Sturgis Buffalo Chip’s 2020 Motorcycles as Art exhibit titled “Heavy Mettle: Motorcycles and Art with Moxie.”

In addition, this one-time collection will give you the chance to see photographs captured by exhibit curator and legendary motorcycle lifestyle photographer Michael Lichter over his 40-plus-year career on the walls of the exhibit hall.

The exhibit is free and open to the public at the Sturgis Buffalo Chip Event Center from 2 p.m. to 10 p.m. Saturday, Aug. 8 through Friday, Aug. 14, 2020.

ABOUT THE EXHIBIT
Heavy Mettle: Motorcycling With Moxie will feature a collection of custom motorcycles from 38 of the world’s most celebrated builders that’ll show you the spectrum of history and possibilities inherent in custom motorcycling. Without a theme to guide the builds themselves, you will see the world’s most legendary builders shine in their particular niche of custom motorcycle building that’s made them a household name in a world-class gallery setting.

In order to secure an invitation to join this show, builders must have completed at least 20 custom builds and been in business for at least 20 years. Faced with the knowledge that half of all businesses fail in the first five years, it is evident these motorcycle aficionados have fought hard to become successful and legendary well beyond the confines of the industry.

You’ll be able to get an up-close view from every angle as each bike is individually lit and displayed atop elevated pedestals spread throughout the hall.

Every bike you’ll see in the display will be built specifically for this show. This means in many cases you’ll be one of the first in the world to lay eyes on them.

MEET THE CUSTOM BUILDERS
The list of custom motorcycle builders scheduled to present their masterpieces at the 2020 “Motorcycles as Art” exhibit include:

Arlin Fatland

Bill Dodge

Billy Lane

Brian Klock

Carl Olsen

Chica Chikazawa

Cole Foster

Cory Ness

Dave Perewitz

Don Hotop

Donnie Smith

Eddie Trotta

Fred Cuba

Fred Kodlin

Jeff Cochran

Jerry Covington

Jim Nasi

Kaichiroh Kurosu

Ken Nagai

Kiwi Mike Thomas

Lou Falcigno

Mondo Poras

Pat Patterson

Paul Cox

Paul Wideman

Paul Yaffe

Richard Pollock

Rick Fairless

Roland Sands

Ron Finch

Russell Mitchell

Shinya Kimura

Steg Von Heintz

Steve Carpenter

Sugar Bear

Tomo Matsumura

The list of custom motorcycle builders scheduled to present their masterpieces at the 2020 “Motorcycles as Art” exhibit .

Working in this Pandemic time of life

Well, as many of you are in the exact same boat as we are, this Pandemic is a terrible thing to happen to anybody, but, we are abiding by the safe distancing and I continue to try and make parts from home and in a timely manner, but, as so many people are now stuck at home, it is the perfect time for you all to be working on your projects etc.

I have had many orders already and wanted to let you know that I am working as hard as I possibly can and in the amount of hours available, to get your orders completed and off into the mail to you, I have customers all over the world and EVERY one of you is important to me.

Please could you have a little patience with me on special orders, ie Exhausts, as I have to get all the tubing, and bends, weld and sand and then send to the ceramic coater, this does take time even in normal circumstances, but I have so many Exhausts on order, I am trying to get everything completed as fast as I can.

 

I will be bringing new parts out soon too, and will post them on my website as soon as they are completed, so keep checking back from time to time.

I also appreciate all the orders and giving me the opportunity to make parts for you and keep my family going in these difficult times, being self employed has huge risks in times such as this and I cannot thank you all for the orders, no matter what the size of them are, they all add up.

Let me know if I can help you with any parts for your ride, as I have been doing this for over 20 years in Southern California and have so many repeat Customers, you are all like Family to me to be honest. Stay safe everyone and thank you for purchasing from me, love you all.

 

The Rebuild of the Vesco Honda Brat Bike Now Begins

Time does seem to fly- especially when you do not want it to, but not much that I can do about that, the same as the weather.  California usually has great weather most of the year round, but last month we were plagued with the most rain ever recorded in the history of weather measurements, this severely held me back in the tear down of the bike as I needed to move stuff out onto the driveway to give me access to grinders, welder and tube bender etc.

And I am sure that you have experienced the same as me when it comes to a deadline?  So, I put together the Vesco Honda with bits and pieces I had in and around the garage, just to see if it would even run, low and behold it did and you know the deal, you add this and that and before you know it the bike is on the tarmac and you are ripping through the gears.

 

I was going to simply enjoy this bike for a while and get as many miles on the thing as I could as I tell ya, it’s a hoot to ride, plenty of linear Power and turned heads all over the place, but then I get an email from Jay LaRossa to be invited as a Custom Builder for their up and coming show on the 23rd of March, so as I had almost 2 months I took the challenge, then the California weather took a huge dump for a month and has had me side railed for ever.

I managed to strip the bike down to the frame as you lot may know as I have blogged all of it on here, but so many hurdles still to overcome and now I have 9 days to completely rebuild this bike, I still do not have the frame back from the paint shop as its been to cool and damp to spray clear coat on the old metal-flake, so here I sit and have been doing little jobs like designing and making a New Stainless Steel exhaust system, and then set about stripping old parts and re-chroming them etc.

The Rims now have the old tires off and a quick repaint, cant go crazy as time constraints have kicked me in the plums, so just Black and will fit Road tires this time as Diamond tread tires I wanted are on the East Coast and will not get here in time for the show.  So I am giving it a go to get as many small things done as i can to try and see if I have a shot at getting this together in time, but I cant build anything until I get the frame back from the paint shop, then i can add the forks and swing arm and wheel and then fit engine and rewire etc, a daunting task thats for sure.

But, if I cannot get it completed in time, well- I tried and tried hard and do not want to show a bike half finished, that would be awful, so with a few days still left, I am hoping to have the frame back tonight and if its dry enough, i can start bolting parts back on the bike- I love that part as you see a completely different looking machine starting to come together, it is so satisfying to sit back and look at the completed machine and think to your self- jeez, I created that, its an awesome feeling that I know many of you get too.

Re-Creating My Vesco HONDA CB750 Brat bike for the OG show in March

I am not and never have been a fan of dead lines, but right now I do have one in hand, March 23rd, thats when the OG show Custom Show is on and somehow I have to strip the Brat bike I built and hopefully finish it in time for the show.  No easy task when you consider that I have other jobs to do and of course, I have to tear the bike down to the bare frame and then make a start all over again.

So, the bike is ready to begin the strip, the bike will have a few tricks to the frame as I shall first remove the upper rails and then add my Custom Removable adapter kit to the top, this makes removing the engine so simple or just the cylinder head if you want to work on the bike with the motor still in between the chassis rails.

As you can see, I have used painters tape to mark where I want to make a cut in the frame to remove the rails, I use a sawzall for this job and will be using my steel inserts to replace what I am taking out of this 500 pound Honda CB750K machine.

As you can see I am making the first cut, when the kit is back in place, the integrity of the chassis will not be compromised, it will be rigid as hell, done many like this and of course YOSHIMURA did this to many race bikes and sold a Kit back in the day.

 

 

Once this is out, I shall clean the frame up using an air grinder with a Fiber wheel, this will clean the area up and then I can start to make the replacement frame.

As you can see, the inline Four Motor is ready to come out, and at 230 pounds, I want to lift this as quick as I can and not have to go too high, I have always used a storage moving Dolly to rest the motor on or put it on a milk crate as they are the same size, but Milk crates are getting hard to find these days, so a Dolly it is.

So, I straddle the bike and then with one quick lift, the motor pops up and I rest it on the frame, then walk to the right and plop it on the dolly and its out as easy as that.

So, the inline four mill is now out of the bike and I can push the engine into the garage where I shall work on that later, we have storms and rain forecast tomorrow for 4-5 days, so need to get this done and the frame to be stripped bare by the end of the day.

Right, now I can see what I have to work with as I plan and making the top kit first and thought I would share this as many people have purchased my kit and are happy how it works out for them and, saves them so much time when they need to remove the cylinder head or complete Motor.

Below is a little Video I took with my phone, you may have to hit the x on the lower right to hear what I am saying but explains what I am about to do to the bike.

Hopefully you could hear me mumbling about what I was doing and hit the enlarge button too if you want, look blow and you will see I have fitted the top rail kit and will weld it in tomorrow.

Below- I have now taped the area off here I need to make my next too cuts, as on this Custom build a I really want to be able to fit the engine easier without scratching the Metalflake paint that will be on the frame, this will be a very cool set up and the chassis will be strong as ever.

You can see the tape edges and that indicates where I will cut the side rail, this is something I have wanted to attempt for the longest of time and now is the time to do it.

Well, it is done now and there you go, I shall weld in the bungs tomorrow but have to make sure all fits will and make any adjustments before I completely strip the frame.

If you look closely you will see what I have done, once its welded and then the frame painted it sire will look pretty trick and make refitting the Motor so much more easier.

Make sure that you leave enough room for a strong bead of weld to secure the bungs and keep the frame rigid, but also make sure that you allow for any shrinkage.

Also, make sure that you Vee Groove a nice valley for a stronger weld, I also drill a hold halfway though in a couple of places, just for extra spot weld strength.

Here is the frame now that the adapters have been test fitted and I am happy about the way they look, not many would even notice until they see the inserts.

So Tomorrow and the next will be welding day, this old Honda frame has holes all over the place, so a good time to address them issues and make sure all is good.

I fitted some Tapered Races in the neck for smoother steering and looking forward to stripping all the old paint off this old girl and get into some fresh color that will turn heads.

Thanks for following what I am doing, I have a long way to go and hope that I can make such a short deadline, but appreciate all the emails of encouragement from you, it is going to be a great looking Custom when completed thats for certain, and already has quite a following.

 

 

 

We shall be on Display at Santa Anita Race Track on Saturday May 5th

Well Cinco De Mayo is almost upon us and on Saturday, Jennifer and I shall be showing the Harlequin Honda Custom Cafe bike along with many other cool 2 wheeled machines at the Santa Anita Racetrack.

JOIN US KENTUCKY DERBY DAY

THE CALIFORNIAN VINTAGE MOTORCYCLE SHOW

FOUR HOOVES AND TWO WHEELS, THE EVENT WITH A DOUBLE DOSE OF HORSEPOWER IS ARRIVING AT THE GREAT RACE PLACE, MAY 5TH!

 

Join Santa Anita Park Kentucky Derby Day for the Californian Vintage Motorcycle Show. Located in the beautiful Santa Anita Infield (East End), the Californian will feature motorcycles, food trucks, vendors, and more!

We shall also have a small Vendors Booth where we will have my Triumph Thruxton on Display, alongside some Rockers Jackets and memorabilia, and Jennifer will be selling her Moto inspired scented Wax Collection .

Enter Gate 6 off of Colorado Place for FREE parking. 

Come by and say hello, always great to meet people and share this great event, its sure to be a fun day and the weather will be awesome too.

The Santa Anita Park welcomes The Californian, a one day celebration of sound, speed and taste that combines the prestige of a concourse motorcycle and classic car show with the excitement of horse racing, music, art and food. The event is built around an exhibit of new and old motorcycles and classic cars with family friendly activities ranging from a petting zoo, a food truck rally, a pop-up retail experience, a live art installation, and live music. The background, of course, is the spectacular scenery and mountainside view of Santa Anita Park and its unprecedented horse racing history. Sponsors will create unique spaces to showcase their products & judges will sort through the entries to name the best of each class while a variety of musical artists take the stage throughout the day.

Our CB750 Custom Metal-flake Cafe Motorcycle will be on Display and should sparkle in the Sunny weather, check it out if you can, then come by and say hello.

Saturday at 1 PM – 6 PM
2 days from now61–93° Mostly Sunny

 

Santa Anita Park

285 W Huntington Dr, Arcadia, California 91007

Royal Enfield Continental GT seats that I make.

Hey there you lot

Well its the weekend and finally got around to do a little Blog, work is busy and sometimes I simply run out of time to get on the Computer and type out a blog everyday, I do try but this week has been crazy busy.

carpy RE

Today I made a Seat for a Customer in Australia, he has a Royal Enfield Continental GT model of which I first started to make when these models first came out, and continue to make things like Seats, Chain guards and Turn signal brackets as well as coo headlights etc.

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The stock seat is OK but just not big enough, I prefer to lose the rear fender/ Mudguard, although if you want, you can still fit your stock one if you so wish.

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I also Frenched in a pocket for the LED Round tail light assembly that will sit snugly into that recess and this tail light is a stop-Running tail light.and to be seen is to be safe is my Motto and I am happy the way these looks when all fitted.

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The Seat assembly is made from a Robust Resin and Glass-fiber, it is also gel Coated in a Gloss red to look like the Factory Red, but- You can of course always paint if you have a different color bike.

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I upholster in a Black Naugahyde Material and you can choose whether you would like White Diamond stitching, Red, or Silver, as well as a choice of piping color options.

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I also use the Vintage style snaps to give the seat a little more Nostalgia and the good thing about this is that you can simply pull the cover off and store your registration under the foam.

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And, it is high density foam that I use, that way this is way more comfortable then the stock material that is used originally and use the same Foam in ALL my seat Products that I produce.

RE1

Also, another good thing to know is this is made by me here in California, not over sea’s, I purchased one in Vietnam just to have a look, man it didn’t even fit the frame, so a lesson there, stick with who you know and trust.

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You can contact me at carpy@carpyscaferacers.com anytime or if you like you can even text me on 714-598-8392 so I can respond a little faster, I am here to help, this business is My Passion.

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Many thanks for looking, I hope that you may have time to check out the rest of the website and I continue to add more parts all the time, so always check back for cool deals and products.

 

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So if you need to hop your Machine up, well, you know where to come. Thanks for Looking, Peace & Grease

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Carpy

 

 

DOWNSHIFT STUDIO HONDA CX500

Well today’s blog is cool as I consider this builder as a friend of mine, DownShift Studio is run by Jeremy Lacy, an industrial designer based in Denver who specializes in illustrations and sketches of custom bikes, often helping fabricators and builders from around the world visualize their ideas and projects before the metal is cut and the tools come out.

Jeremy had done some prototype sketches for me before and even did the memorial Bike Sketch I am creating in memory of my Mum that passed away and will be raffling the bike off and donating to the Hospice when completed.

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The Honda CX500 you see here is his first hands-on project, it’s the result of a collaboration between Jeremy and Joel Fitzgerald, and the bike shows far more technical skill than we’re used to seeing in a first custom. I knew that Jeremy would do well as he has the foresight in his sketches to see how something will look when it goes under the knife, and under the knife this old CX500 Maggot went, Jeremy had been learning how to weld and fabricate recently, and this would be an exceptional Sketch pad for his platform bike to transform Honda’s number 1 chosen Dispatch Rider bike, into a head turning Brat/Tracker.

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Jeremy’s JD2 Tube bender got a pretty good thrashing, as he designed and hand fabricated the rear tubular swing arm for this CX500 and in its construction Jeremy wanted to make sure that the swing arm had its strong Rigidity and didn’t want any compromise on safety that would cause any sort of issue or integrity of the geometry, with the addition of three safety reinforced mounts to the swing arm, gave this set up a very robust structure to handle any road condition that was thrown at it. Have a look and see the work involved, as this is a great looking machine and now a Mono shock, getting the Geomatary is key here and you will soon see if you got it wrong as the bike will bounce like a kangaroo if the angle of the shock is off.

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The Sub frame was hand made using 065 wall Cold rolled steel and shaped at the shop to have that sleek look and a minamalistic feature, then they hand pounded, bent and curved a steel sheet to fit over that frame and sent it off to Master Upholsterer Ian Halcott who did his magic using Low profile high density Foam, then lavished with leather Hyde and stitched to perfection.

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The front end of the CX sat too high, giving this Project an ugly stance, so a quick strip down and New Race-Tech Springs were added and then the fork tubes were slide through the upper trees to give that lowered stance that they were seeking. Then the front wheel was painted black to stealth up the 19 inch front and the rear had a new 18 inch Comstar rim also painted Black and then had some Blackwall Shinko 705 Rubber shoehorned on, giving the Honda a better profile and ride now, nice stance and a more comfortable posture for the rider now.

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The Bent Four Mill was in pretty good shape, so to save time and money, they just serviced the old girl, removed the stock Carbs and fitted new intake Manifolds of which then got a Brand spanking new set of 34mm Mikunis Gas drinkers attached to make sure this Japanese Iconic  4 Valves per cylinder gets enough Motion Lotion, these are a fun bike, not an arm ripper but the  497-674cc water cooled Longitudinal OHV  80 degree V- Twin gives smooth transitional linear power that just goes on and on and on, how do I know?  I have owned many of them in the UK as I was a Dispatch rider and just having a smooth running motor that handles traffic and of course has great engine breaking, this was a Work Horse machine that I did Hundreds of thousands of miles on over the years.

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Plenty of Modern technology sprinkled onto this machine and Jeremy used Motgadget for the two button controls, then they were mounted on a brand new set of Renthal handlebars, the rear of the bike got new LED combination brake light and turn signals to make sure traffic behind him knew he was there. The handlebars received Bran new comfortable grips, New levers and a new throttle assembly set up for a smooth action. The Motor got some detailing too, and the headers were wrapped with some Titanium heat wrap by DEI, on the ends of the headers were fitted some Cone Engineering megaphones that give this V-Twin some Growl.

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Jeremy managed to bag, Fettle, smooth and clean up the machine just in time for the  2017 Handbuilt Motorcycle Show of which is one of the best shows in the USA for Hand Fabricated machines that are unique to everyone, this is over in Texas but well worth the trip to show their hard-work off. The Gas tank looks great as all the paint was removed and a Classic brushed finish was completed in time for the show.

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Both these guys did a great job and the HONDA CX500 was well received at the show, put on by the super talented  Revival Cycles. Lots of cool work, hiddent electrical harness and of course battery just add to the many hours of time that was eaten up bringing this machine to life, Great Job Guys.

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If you like the look of this minimalist CX500 street scrambler I have good news for you, DownShift Studio currently have it up for sale to help fund their next projects. If you’d like to read more or enquire after the bike you can click here to visit DownShift Studio.

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Thanks for reading my Blog and good Luck to jeremy, he is a great designer and now a builder.

Here is some footage of the Handbuilt show for you.


A Few other Videos for you to have a look at.

Hiawatha the Bonneville that’s Sharper than a Tomahawk!

Well, you see many different style of Motorcycles around the globe that have taken a good and strong foot hold on the Cafe Racer, Brat, Bobber, Tracker, Custom look, and this is no exception.

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I obviously have been into these style bikes as a kid, when I was 12, me and my brother had a french Mobylette, Dad bought it for $20 and it had no seat, we removed the Mudguards, and headlight and fitted Dirt bike handle bars and use a skateboard deck for the seat and, a Brat was Born, and over 40 odd years later, they are still being created today.

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Dubbed the “Hiawatha” after the native Americans the platform of choice was a 2007 Bonneville, Not the last of the Mohicans but, the last of the carburetor motors as in 2008 the Fuel Injected models arrived.

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This bike was being built by the Ton up garage for a Client out in Lisbon, and a second hand 2007 Bonny was located as the Platform to create a unique Brat style machine for the Customer.

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First off was to strip parts off the machine they no longer needed, the seat was taken off and the frame rails were altered to allow for a Custom seat base to be fabricated, once that was completed, it was upholstered with memory foam and stitched in the old school style Tuck n Roll, with a grey Naugahyde material for a long lasting comfortable ride, as well as being able to take his partner on the back as and when desired.

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A set of much wider Western style Handlebars were fitted, as well as removing the old Master cylinder for the clutch and a hydraulic version fitted, this really cleans the front end up and with the smaller Speedometer and headlight, the bike has a really different stance.  Magura hydraulic master cylinder clutch and brake are a good quality set up and will help stop this machine way faster than the stock set up and with less hand pressure.

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At this part of the blog I like to point out, “Each to their own” Some people will like what they have done, some may not, its all in the eye of the beholder, I hear many complain about the big bulbous tires and small head light, its a style, like some of you like wear hoodies and Converse, so give this bike a chance.

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Many complain that it will ride so badly, well, unless you have built and ridden one, you will never know, I have built many and, although way different to modern tires, you get used to drop off in corners. This is a Custom Brat style build, not a T.T. machine, so a slower speed to take the area in, rather than a Ton Up Rocket.

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I personally love this Custom created machine from a work of art, its unique and very well thought out, I love fat tires, just look back to early 1940’s Harleys, they had fat tires, I think that these do have a certain equal proportion to the machine and sitting on 16 inch tires will sit level now.

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The engine had a little bit of tune up and then painted black, of which I like, the carbs were re-jetted as Up-swept Megaphones were fitted and the headers were wrapped for that old race track look, I like this too, many dont, like I said, “each to their own”. Also New K&N Filters were added to help these Carbs breath more easily.

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The wire harness was modified and the battery was replaced with a smaller Lithium model and hidden with the rest of the electronics under the seat, this keeps everything neat and tidy and having the Rims and hubs painted Black sets the whole motorcycle off big time.

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Suspension was sorted out with an expensive set of rear Ohlins and re-springed front end, made sure that this beast is a comfortable ride and soaks up any of the bumps on the Lisbon Tarmac.

Hand fabricated rear fender is Bobbed to make this machine look bigger and the small bates style tail light may be small but LED lighting is brighter than Einstein.

The Olive Drag green with a flattening Agent works well against the Silver Base and even though I personally am not a fan of Green, this works really well, I mean the Thruxtons  came out in BRG, and this color concept does indeed work very well against the Black of the frame, exhaust and wheels.

Thanks for looking and, if I can help locate or sell parts for you and your machine, just let me know.

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