Merry Christmas to ALL my Customers around the world

Well, the time has flown by this year, way to fast to be honest, but its here now and whilst I am still busy, i need to stop and charge my own batteries so I can be fully charged for 2025, I hope that you have enjoyed your Motorcycle this year, whether it was just riding or rebuilding, a feel of accomplishment is hard to beat when you hear that engine crackle into life from a long time in a cold corner some place.

So, I am enjoying some good festive food and of course give me some time to watch some you tube stuff and relax with Jennifer and the animals we have at the Ranch, and I wanted to thank you all for purchasing from me and I always appreciate the emails and phone calls that I receive.

So, I thought I would add a video of stuff that I like watching and am sure that you will enjoy too or may of already watched it yourselves, if you have then I will be adding more over this Festive season for you all to enjoy.

 

Wishing everybody a Very Merry Christmas and I am always here to help, either by phone, by email or even by text, coming up to 25 years in business and love every moment of it.

Up in the Barn for a little bit.

Well, I got the old Cold Lurgy, messed me right up last week to be honest, very similar to Covid, but tested and said negative, but im a weak right now and hoping to get my strength back as I have loads to do, I am more than willing to get some hard graft some but with no energy in your body, its like trying to ride long distance on a Motorcycle but you are already on reserve.

Refurbishing the 1976 CB750K Honda Four

Here we are with another episode of tweaking that old 1976 CB750K Model Honda, she has been sat for so many years, I was initially just going to get her running and sell her, but I have grown attached to this machine and its my best year personally, so thought I would remove worn out parts and fit brand new ones. Still a ways to go and I shall blog as I go along but – Eventually this will start to look like it did when it came out from the factory. Except the paint as that’s a really expensive process these days but I may even have a go at that later who knows, so stay tuned….

I didnt like the patina on the footpegs, even though this particular machine only has 17,000 Original miles on her, she has sat many decades in a Back yard and the eliments have taken a toll on any of the parts and brightwork, you can actually see that the foot peg rubber has no wear at all, which is more validation of the low milage, but I wanted to fit some OEM parts and here is a set of New pegs that I will fit to the bike.

The same thing goes for the rear brake, it had heavy rust pits that even I could not be able to polish out, so I thought I would buy an OEM genuine Honda one and that will help clean up that area that does get neglected over the years on these machines.  Not cheap but rechroming would of been even more expensive, so this was the lesser of two evils.

 

The Original Kick starter also has pitting, so I managed to track down an original New Old Stock one and later on I shall probably get the original one stripped and chromed again but not right now.

The Honda should start to look like it originally did when it rolled out the door all them years ago and I am enjoying the time and effort to get this to where it really needs to be.

I removed the old clutch lever and thought I may as well address that issue with a New version and that will clean up the handlebar area somewhat as many people leave that part of the bike and I always notice that.

Now that looks a million times better and with NOS grips too I am more than happy to get on with another part of the bike now, I am in no rush at all with this k6 and when completed will offer it up for sale.

The poor headstock always gets left out, the steering stem nut and washer was begging to be replaced as well as the steering pinch bolt, I could not leave the bike with these parts like that.

I try to use as much Genuine Honda stuff as I can lay my hands on and this is the case right here, it is fantastic quality and you know not only will it fit, it will last many years too.

So, another job done and if I find anything I feel that needs sorting out I shall of course do it as I am on a roll now, although this is by means no restoration, just a revamp of tired parts.

The starter motor covers always rust as they are easily open to the elements, so I ordered a new one as this has seen better days, what do you think?

A big improvement and I could go on forever on the bike, just a few of the fundamentals needed to be addressed but I still need to rebuild a rear wheel as the original one is just too rusty to strip and re-use as its too dangerous to mess with stuff like that.  Next up is to fit the footpegs, a New old stock brake pedal and kickstarter to at least clean that side of the bike up and look more original now.

Looking very much like the bike it was originally at the factory and am pleased I went this route on this one, although still many more things I have to replace to get it to the standard I will be happy with, but each week that goes by I give this a nod of approval.

So, I will be working on removing the center stand and painting it as its looking a little weather beaten, its a big heavy part but I want to get that looking good, I may Powder coat it for long lasting life in all honesty, so stay tuned……

 

 

Honda CB750K 1976 getting a little more work completed.

I decided that whilst I have some spare time and a few parts etc I shall get into the K6 a little more and clean her up, as she has sat for so many years in a Back Garden, its only fair I revamp her a little and put her to a more Original style as to be honest, the 1976 CB750K Model was probably the best looking bike of them all and ran well.

So, I thought that I would try and clean up the lower front forks, as the factory clear coat has long gone and and as the sprinklers, hot and cold climates happen, the lower forks and anything aluminum takes a beating.

I jacked the bike up and removed the front wheel, I also made sure I used a pair of jack stands too, just to hold the chassis incase we get an earthquake here in Southern California, as 530 pounds is not so easy to pick up if its laying on the floor.

As you can see, the lower stanchions have seen better days, the pitting is caused after the clear coat gets eaten away by heat and moisture then aluminum will break down slowly in cold temperatures causing oxidization, of which you can see on the left fork lower, but I have refurbished so many of these over the years, I was not worried at all about cleaning these up to a more original look, but it does take a bit of dedication and hard work to achieve that goal, like anything else in life really.

After sanding the forks by hand, I start my process of buffing, using Block  compounds you can buy from shops, to my “Special” Secret Sauce that I have used for decades and slowly improved to get it to the standard that I like, yes its messy but that’s the reward afterwards when you see a shiny piece of art.

Its not a 5 minute process that’s for sure and the more effort you put in, the bigger the reward at the end, this is just its early stage and I increase pressure and change cutting compounds as I go along, remembering that this gets bloody Hot as you increase the pressure on the wheel.

As you can see, that is a good comparison with just a little bit of work, more to do but I am happy how this is going and people ask me how I get the finish on my Polishing, so thought I would share this with you lot today.

Yes, I wore gloves as these get super hot and being aluminum, they hold the heat for a long time, I am really happy how the forks are starting to turn out and am glad that I made the decision to pull the front forks and rebuild them.

So, a bit pf scotch pad, sanding block, then polishing will get you to this stage, I can go more but don’t want it too showy chrome looking and will rebuild these now, the upper tubes are total toast, as you can see below.

The forks at the top are always covered by the headlight ears but Honda did not take into consideration that the metal will sweat in hot and cold condition and of course rain etc can get down the forks and sit there, these forks are typical of the many that I have pulled out of the bikes over the years, so a common problem.

I believe Honda went cheaper on the chroming, using less on the forks as you don’t see it and putting money into the Motor, as I have seen hundreds like this and that’s always been the look when you drop the forks at the top. But I have a Replacement set of aftermarket ones ready to go.

I have always liked Polishing,I was taught at a old 17th century Barn when I worked for Rolls Royce as a kid and it always stuck with me and its so rewarding to turn something ugly into quite the jewel.

I use my circlip pliers to fit the snap ring into the lowers, a real life saver these are as you do not want to risk scratching the chrome by using regular pliers etc.

I try to use Genuine Honda parts where ever I can as the parts are top quality and of course guaranteed to fit perfectly, as many aftermarket parts do not.

I refitted the springs and will fill with oil when the wheel is on but still up in the air, that keeps the pressure off the springs and easier to fill the forks that way and not have the springs flying out towards your eyes if you put the bike on the ground.

So there you go, forks back on and they look so much better than before. I will be fitting New speedometer cable and New Tach and speedo gauges to clean it all up at the front, but she is taking shape and will continue to revamp her as I go along.  I will be fitting Brand New 4 into 4 exhausts to the New Honda spigots that you see in the cylinder head, also New footpegs and New kick starter and brake pedal, so keep watching carpyscaferacers.com and see how we go.

 

 

25th Anniversary Edition Ton UP Machine CB750K

Well, next year will be my 25th Anniversary of creating machines over on this side of the pond, many people have asked would I replicate the infamous K5 with Cafe on the tank to celebrate a quarter of a Century building Motorcycles, and I thought, I may go along the similar lines to that very Bike that kind of put me on the map so to speak.

But what should I do?  On reflection I think it is indeed a cool idea to do something like that very machine but, with some extra cool parts and exhaust system etc but I do have a NOS Paul Dunstall 5 Gallon Manx Tank in my Barn and will probably use that, so, I have a few old parts laying about and have been to and throw in coming up with that popular concept bike I created all them years back.

I have an empty Motor that I will use as a mock up for the time being. Then build something that will have a bit of oomph, but we shall see how things go, but the amount of messages I get about the old Cafe Bike I created all them years ago, still causes a stir and I think it will be fitting to do something in that style, maybe different color etc and wheels too.

So I will use old snotty spare parts to mock it up, as well as some New stuff to see if it will fit and as you see, I think I may go with my Infamous Sidewinder Exhaust system as it hugs the frame and, you can still use a main stand. I am putting my Vortex Baffle in for that crisp response and crackle when you open and shut the throttle.

Simply slide the baffle in all the way and the endcap finishes the system off just like the old days and I like ceramic Black end to give a good contrast to the system.

Please remember, this is all a Mock up, I will strip the frame and then either paint or Chrome it, not decided what yet but will add info as and when I do more to the bike, I am just getting a feel right now but love the way it will sit and of course will use shorter fork tubes in the steering.

See how close the Sidewinder is to the frame, but, not touching it, and- If you look, you can see that if you wanted, you can still use the Main stand, even if you were changing a rear tire or fitting a new chain, it makes it easier to slip the main stand on and not have to remove the exhaust system.

Still so Much to do and see where I am going, but I do like my Sidewinder Exhaust system as on the 75K I created a quarter a century ago I went with a different 4 into 1 system, plus this system allows for super easy access to the Oil filter Housing too.

I love the look of the tromboning headers and they flow so well, a crisp note that will get you noticed every time you twist the throttle, the bike will get a complete strip down and then I shall bead blast the paint down to bare metal, grind any welds off that are ugly and add some brackets for New tank and seat combo etc, this will take time but don’t want to rush either.

This is my own design and I like to Ceramic coat these , this time I chose the Brushed Aluminum look and I think it will set the bike off great once everything is tied together and have that Cohesiveness that will draw a crowd.

Of course stopping power is paramount on these machines and with a little extra Horsepower, these inline fours need some good surface area to be able for the brake pads to grab onto and bring you to a safe stop, so I chose to go with Beringer and have the floating Rotor and Custom Caliper set up to give me that punchy braking that many lack on their builds.

Of course, you need a good strong Master Cylinder to push all that brake fluid down to the Caliper as quick as possible and I thought I may as well go for the trifecta and get a Bringer Master Cylinder set up and very cool it looks too.

As you can see, this is a rough mock up, no painting will be going on until I have completed the whole build up and then once I am happy I shall do the tear down, rebuild a Motor and then slowly assemble the machine, but right now I am trying all sorts of concepts, I had an old set of 1977 Lester Rims that came off an old Chopper bike that was parted out many moons ago.  It is a 19″ front and a 16′ rear, the shock absorbers that I have fitted are not tall enough for what I want, these are about 13 inches from center to center, I want at least 14 inch centers to raise the rear end for a more level stance.

I have had this old frame for years and its weather beaten, but that makes it for an interesting build as I love resurrecting 50 years old Motorcycles from parts, I believe this will be a fun bike to ride, I shall incorporate rear sets and maybe a Custom swing arm with adjustable shock mounts for changing rear Geometry etc.

So, although the frame is Rusty and some corrosion, I have always started with frames like this, I am media blasting it anyway so it will be all fresh metal again when I start the build up after I am happy with the overall look when I am done fitting parts.

I have other things to do like all my orders today, so I had better get the exhaust orders done and ready for the UPS driver as exhausts always sell well and weather will be warming up all over the globe soon and that means- Riding weather.


So, with that I had better get these orders packed and labeled for exhausts and get them done as light will be fading soon, but thanks for follwing me on the 25th Anniversary build and of course, I shall keep you all posted via here.

Merry Christmas from Carpys Cafe Racers

Jeez, another year gone and soon beginning a brand new one.  Well, I hope that this finds you all well and happy?  I wish you ALL a very Merry Christmas and hope that you get time to relax and fit the new parts to your ride. These last 12 months have rocketed by for me but I have a few more new parts in the making and hope to show them soon and will showcase them first.

Look forward to gearing from you and l hope that I can help you create the Motorcycle that you want in 2024.

Thank you all for all the business and I continue to push the proverbial envelope in more parts and some special one of Motorcycles that I will be selling too.

Here is a movie ya might want to watch whilst you are off for a few days.

Another movie if you have a Rainey day and want  something to help the wet weather get by faster.

A day of filming for TV with Larry, Jay Leno etc was a Blast

Hey Everyone, well its the weekend, I have been a bit ill in health recently and have not been on the website as much as I would like to but I am back on my feet, few health issues to try and figure with the Human Technician but I am sure I will get that all dialled in.

Anyway, its a Saturday so I thought that I would add a great video on here, my Buddy Larry Romestant builds Beemers and they are works of art, we have become good friends over the years and thought today I would share the tv show that had him showing him creating his bike, like you lot I am sure you have had many ups and downs when it comes to creating your ride and Larry does indeed too, which means its the real deal.

Jay Leno,  and James Maund get a feature in this show and I was happy to oblige in a segment too, great to watch on your PC or Big screen and hope you like it?

 

The trials, tribulations and triumphs of being a custom bike builder come to life as Larry and Carol Romestant design and build a one-of-a-kind BMW Special K cafe racer. Featuring Jay Leno, Steve ‘Carpy’ Carpenter and James Maund with some of the most scenic riding sequences ever seen.

 

http://specialks.net

Homepage

Fun times ahead but still love building Custom Machines.

Well, the Storm has left Orange County, more rain than anything to be honest, but at least over the next few weeks it will get a little cooler, but after September is when I love the temperature to turn wrenches in the Barn.

It’s always fun the first time you fire a Machine up after putting a load of parts together and the final product is revving away and begins a new chapter in its life as a Custom created Motorcycle.

Soon I shall be creating a few more Machines and will be up for sale on my website, so keep checking in from time to time, of course, I will add a video of anything on here, so you can have a closer look etc.

Have a great week everybody.

 

Picked up a 1966 Honda CL77 305 today

Today was a GOOD day, you know, when you find a penny and pick it up?  I had an email from a Client and he said he had an old Honda that had been in the family from new, its been torn apart a few times but was I interested in it?  I said of course, I love trying to keep old Motorcycles from going to the junk yard and drove up to the guys parents to pick it.

I asked who originally owned it with any back story, here is what he replied to me:

 

It was my Uncle. He returned from Vietnam. Bought the motorcycle rode it for 6 months. Put it in his parents garage for storage. His parents died 10 years ago sold their house and offered it to me. It had not been ridden since then until I restored it. Mainly rust removal. Mechanical clean up. I rode it around my block and put it away in my garage for many years. Sold my house transported it to my parents house where I restored it for the second time to the current color. One family owner. After I restored it the first time I offered to give it back to him for his granddaughter when she was old enough. He didn’t want it back.

So, with that I jumped into my F250 and made the trip up to Rancho Cucamonga before it got too hot as it would be well over 100f there after 10am, I arrived in good time and loaded the bike up, there was a tote box of parts and the engine was sat in the corner of the garage.  I loaded the bike up first, it has no shock absorbers so had to get the guys parents to help me push it up onto the bed of the truck, where I have a motorcycle chock and then strapped it down.  I picked the Motor up and loaded that and the box up and wished them all the best and headed home.

I have never owned one of these models, the scramblers were so popular and quite fast for the era and even though the color is not my cup of Tea, it’s great to get the bike and not sure what to do with it at this moment but it will go up in the Barn and wait until I have finished getting the workshop finished as Its hard to move for bikes in there lol.

But, it will be fun later as even though too much of this has been powder coated One color, I think it will look pretty cool once together and a few changes with a bit of Chrome here and there to break up  the Sea-Foam Green embodyment.

These are classic bikes and some how there is a Single seat frame attached as well as the original double seat in the parts pile, but, it reminds me of me and my brothers NSU quickly we had as kids or an old D1 BSA Bantam, so I think I will stick with the single seat set up as it does have a Brit Iron look to it.

The good thing about it being stored in a Garage and of course being Powder coated everywhere, is that it isnt rusty at all, just dust from sitting in one place, a rare thing indeed, and the original License plate with Original Tags from 1966, still has pink and registration in the tube that is affixed to the plate and numbers match frame and motor, so all good, another thing you do not often come across when you pick a machine up.

 

I had no plans on building another bike as I have about 12 other bikes in the Barn but eventually I will get to this machine and every now and again when I get stuck on another build, I can turn to this one, it will be fun, unless somebody out there is interested of course?

I shall be having fun creating something cool with it when I start to wrench on the Green Machine, as I can get parts still for these machines, they were a great motor back in the day.

 

  • Honda CL77.
  • Years produced: 1965-1967.
  • Claimed power: 27.4hp @ 9,000rpm.
  • Top speed: 85mph (est.)
  • Engine type: 305cc air-cooled SOHC parallel twin.
  • Weight (dry): 319lb (145kg)
  • Price then: $707 (1967)
  • 28.5 bhp (21.3 kW) @ 9000 rpm
  • 17.6 lbf·ft (2.44 kg·m) (23.9 N·m) @ 6500 rpm
  • 4 speed
  • Tube steel
  • Front: telescoping fork
  • Rear: swing arm
  • Front: 3.0″ × 19″
  • Rear: 3.5″ × 19″
  • 52.4 in (1,330 mm)
  • Length: 79.1 in (2,010 mm)
  • Width: 32.3 in (820 mm)

The bike features air-cooled, four-stroke 305cc overhead parallel-twin cams. The gas tank holds three gallons. The CL77 redlines at 9,000 RPM, reaching a top speed of 85 miles per hour.

There is quite a following for these bikes.  The first CL77s were imported into the United States in 1965. They were a dual-sport version (then known as scramblers) of the CB77 Super Hawk, a 305cc overhead cam parallel twin. The Super Hawk had been on the American market since 1961, two years after Honda had established its import arm in Los Angeles.

In 1965, Honda finally decided there was an American market for a 305cc scrambler. Cycle World immediately tested the bike and liked it, even through it was not the production racer they had hoped for. Cycle World referred to the CL77 as a “gentleman’s scrambler,” stating, “It is, in fact, the appeal of scrambler-type styling that sells the CL77.” Period testers found the CL to be too heavy for competition and not as fast as the CB, but perfectly adequate for both offroad fun and reliably getting to work.

The four-stroke engine was almost identical to that used in the CB77 Super Hawk, with the same aluminum cases and chain-driven overhead cam. A lower compression ratio to aid low rpm power was allied to long, upswept pipes to assist ground clearance, and reliability was ensured by full-flow oil filtration.

Unlike the Super Hawk, which used the engine as a stressed member of the frame, the CL had a heavy duty single downtube cradle frame, topped by a small silver gas tank and protected underneath by a steel skid plate. The front brake was smaller in diameter than the one on the Super Hawk and the steel wheels were 19 inchers, with deep ribs to resist dents.  Large air filters and a battery were tucked up under the seat. The CB’s electric starter was omitted in the interest of saving weight.

 

So, a long way to go when I get into this machine but a fun one though and even though it does have the original dual seat, I do like the single sprung saddle to give it a more European look.

“In those days, a Honda Scrambler was a very desirable motorcycle, and it is still adequate for the job. You just have to keep in mind that it is only 305cc, and the suspension only has three or four inches of travel, and the brake gives you that Nostalgic feel of, ” the harder you press, the quicker you will stop” feeling.

Well, thanks for looking at this 1966 Honda CL77 that I have taken on, you can always email me questions at: carpy@carpyscaferacers.com or text at 714-598-8392.

Happy 4th Of July Everybody

Time sure does fly by and now it is the 4th July, I wanted to wish everyone that I know in the states a Happy Independence Day, Jenn has made an Apple Pie and the Smoker is full bore cooking some Hamburgers and Hot dogs to celebrate the day. Just some different fun stuff to watch on your day off.  HAPPY 4th Everyone.