CB550 HONDA BROWN BOMBER BRAT BIKE

Sometimes I forget to take photos when I am working on something, then a little later on down the line, I end up kicking myself as somebody usually comes into my place or calls or even emails me and asks if I have built a Honda CB500 or CB550 Brat Bike.

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I did take a few photos of this ride but not enough and to be honest it was a Bike I picked up locally not three miles from the house, a guy had had it for many years as he used to use it to go to college as a cheap means of transport.

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10 years after he completed College, life in general took over and had no time for the little inline Four Honda and it sat at the way side of the house under a tarp and then a few years later it was put in the corner of the garage.

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I bought it and even though the bike was a sad state of affairs, it would be a fun little project that I could have a little bit of artistic sculpturing on and see where it ends up.

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I used one of my Special Stainless Steel 4 into 1 systems and boy did this thing Bark like a scolded dog, this really did turn heads and in a good way, such a perfect breathing motor.

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The seat was made from 20 Gauge steel and then we welded about 5 inches of old rear fender to the seat base and I thought it would look cool if it were all upholstered.

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Removed the forks, took apart and then machines some cool fins in the lower legs, then magnafluxed to make sure all was safe and it sure was, New upper tubes fitted and rebuilt.

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The bike sat so well, and when you jumped on this bike, it would go as hard as you wanted it to go with out any question, it really breathed so well you would be so surprised when you opened the throttle, the little CB550 felt like a 750.

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The wheels were all new and used stainless steel spokes and polished the hubs, then shod both of them with Coker Diamond treaded tires that fills the bike out very well indeed.

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Should of kept this little Ripper as it would suprse any motorcycle at the traffic lights yet it was great on gas, the Carbs were set up on a Mercury stick and loved the gas I used.

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Hand made 7/8 Brat/Tracker Bars of mine that I chromed, help steer this Bar Hopper in the right direction. used Metalflake grips and 2 inch Bar Risers.

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One piece of steel and a rear fender shortened and welded to it, then covered in Foam and upholstered over, came out so well and stoked that I wet this route on the bike.

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Old carbs rebuilt, Dipped and re-jetted and then synchronized to make sure it ran even and smooth under load and boy did it handle well, fitted new cables too.

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Rebuilt the forks but machined these fins and then polished to a super high Luster you would think they were chromed and these last a long time until you need to polish once more.

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New Fork top Rubber fitted and New Rims were laced to the Polished Hubs, not a show bike but New parts in the right places.

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New Brake shoes and Polished hub with New shocks, sorts the rear end out and it handled so well too.

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Old speed Boat headlight I used with a Toggle switch ontop to illuminate it, I think it suited this machine very well indeed.

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A great bike that was super fun to create and ride, the guy that bought it was a New marine and rode it to Pendleton with no worries all the time, great testament to a cool machine.

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Kota taking the Brat for a little run and loved it, Dakota Made the seat and he loved this mean machine.

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Hope I see this bike again one day as its one of them that you wished you had kept, thanks for reading about this little Honda, it was a Giant Killing machine.

 

 

 

CB750 Creation ” The BRATSTER”

Over the years I have built a number of inline Four machines as you may well know, I have always liked these Motorcycles because I used them as a Courier Bike back in the UK, they were Affordable and reliable and lastly they were an awesome Platform to be able to adapt to how you wanted the machine to look.

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Beauty is indeed in the eyes of the beholder, but with this bike when I first picked it up, it was in a bad way and needed help, but, trying to change something on a shoe string budget is some times almost impossible, so when I pushed this bike onto the Concrete and saw the potential, well I had to at least give a go eh.?

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This old Girl was a 1974 CB750 and many many Moons ago it was Created to be a Land Speed Racer, I have a little or know information on if it ran, where it ran or what speeds, it was very poorly made and to be honest, too Bloody dangerous for me to sling my leg over and have a go up on the dry lakes for any record.

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It had no title and was leaking oil and looking very sorry for itself when I parked this 500 pounder up, but once I had made a Brew, sat back and thought for a bit, I knew I could at least resurrect this CB750K Model in to some sort of head turner.

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So, with pen and paper in hand I jotted down a few ideas and came up with the idea of building a fun little Brat style Bike that would have a Chunky look and feel but real fun to ride.

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After a day of Mulling around , I decided that I would get the Motor running first and if that runs I will then go from there as this may take some time as it was not a commission for a build but a cry of help as I bought a few bikes off a buddy who needed space in his Garage, so this would be an on going bike and Not at all a show bike, just a tough Motorcycle that would probably suprise a few motorcycles at the lights as it buggered off into the sun set whilst you are watching it disappear into the distance..

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The bike had a terrible set of gas tanks made from old alloy Cylinders that were Bolted to some old Nuts that were welded to the frame, there were parts hanging off that shouldn’t even be on there, so I decided that this would be a Brat style and I am going to change oil and plugs, add some coils and Battery and rebuild a set Carbs to see what we have hear, as there are no carburetors on this bike at all. So off I went in search of some carbs, and took an old blocked up set I had as spares apart, cleaned, re-jeted and fitted to the old Dry lakes Bike.

 

Below I have fitted Carbs and a exhaust to see how she runs and it is now tuned and am happy about the sound and crisp response that my 4 into 1 systems make.

My ears were ringing and actually Blew the Sub-woofer out in the workshop because the bass not was so strong, but a minor price to pay to now know this motor runs hard and true.

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So, as the rear end of the bike was missing, I thought I would massage one of my rear Hoops I make onto this frame and create a Brat style bike that will be so much fun to ride around on.

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An easy job and looks great, so I can later make a Flat seat with New Foam and Diamond stitching to give it that Brat look that is so popular right now over here.

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The old 16 inch rim had a massive sprocket, I think 170 or 200 teeth, erm, not for the street for sure , else it would wheelie everywhere ha ha, so removed the rims and rebuilt a new set but Polished the Hubs from this bike and laced with stainless spokes.

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Now that looks a lot better and now ready for the Rubber to go onto the outside, this time I thought I would spare no expense on the tires as they are an important part to make sure these keep you on the tarmac, so opted for a Set Of Cokers Tires and I am going to make a Diamond stitched seat later so wanted tires to match in a way.

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I also removed the forks, rebuilt and fitted New upper tubes, as well as Rebuild brake caliper and refurbishing the old rusty brake rotor too.

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A lot cleaner that it was when it first limped into my hands and am real happy at the way this is coming along, as I said, no show bike so not removing the motor and painting a frame, this will be a fun bike with a few new parts or refurbished ones at the very least.

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Above, I repainted the Motor and detailed it with Stainless steel Allen bolts and I wanted wrinkle paint this time to help dissipate the heat when riding.

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Getting there, Rebuilt Carbs, new boots and a cool Aluminum Airbox made this Motor breath and respond so well, its the devil in the detail or carboration that wins the race.

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Now the job of fitting Headers and so many choices from the styles that I have created for these 500 pounder machines, but the bike is taking shape now and I really like the way it is going.

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The Motor looks great, I also added a cool Oil tank with a Battery Box already inside it, so this will really look trick and can hide some of the electrical in it too and clean the frame up some more.

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I wanted to use my Newest design exhaust system, the Side Winder, this breathes like a New Nose and wanted to also Hot Rod it out by wrapping the headers in Titanium Heat wrap, it sure came out well and this will look great perched in front of that inline four engine.

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Now, that is a lot better and glad that I went this route, I have sold lots of this heat wrap and this is the first time that I have used it and as its Titanium it doesn’t fall apart like that cheap fiberglass stuff thats out there does.

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On the Arse end of the header I wanted to fit my New Sidewinder tail pipe with the Yoshi style Baffle, and boy does it look great and super stoked that I did go in this direction.

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Next up I need to make a seat pan to cover the Battery tray and oil tank up and will go simple with some 18 Gage steel and then will add foam and upholster in a Light Tan Naugahyde material with Diamond stitching.

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Simplicity is the name of the game for this machine and I am now cutting the foam to fit the seat pan that I just made, this is almost there, maybe another half an inch of foam then upholster.

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I am now happy with the thickness of the Foam and am looking forward to seeing this with a Light Tan seat ontop of the frame, I feel it will be a good contrast. so lets go and see.

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Way better now, I also added a Blue frame to go with the old 1970’s painted gas tank i found and think its a good combination for this creation, it is a tough machine for sure.

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The Brat sits well and with the Custom Oil tank that I now offer on the website, it runs well and uncluttered like man I see.

Added some NEW Handle Bar switches to make sure that all works well and stays like that, no faded grey crap like you see on so many on the internet these days.

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My Custom made license plate frame with Hot Rod stop tail light assembly looks great and another thing I produce and sell on the website.

Tail light tells you when you need to stop too, neat eh?

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This bike runs hard and strong and was so good to see it back up and running again, after years and years of neglect, if she had a face she would be smiling, that I am certain of.

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The Bike also has my Own Handlebars that I designed and had mandrel bent and chromed, and gives that bike that Period look of the day, it sits well and rides so comfortably too.

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A strong machine and this has already been sold to a customer and is now residing in Canada, my fruits of labor paid off and the new owner is super stoked to get this bike from me.

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My Bulldog Bailey standing guard as I get some snaps, before it heads of to Maple Country.

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Hope you liked this little resurrection? I sure had fun creating this Motorcycle and Glad somebody is enjoying it right now.

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Added a Fog light for that European look and something the New owner is going to need up there in Canada, so just another cool touch to show this motorcycle Bratster off a little more.

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A tough little Machine with plenty of swag, and I am sure that it will get many looks in the warmer months.

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Big transformation and I did more work than I thought I would do and sold it way too cheaply but hey, its all fun at the end of the day and I enjoyed creating this bike.

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If you want a Motorcycle created, or just parts etc, drop me a line carpy@carpyscaferacers.com I am always glad to help or just advise, and you can also call or text me with questions on 714-598-8392 and I will do my very best at helping you with your own creation.

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Thanks for reading my Blog on building this machine , and many others I have created and still continue to.

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I fitted 2.5 Analog gauges and also made a Neutral light that is fitted into the steering stem nut, plus New master cylinder, New levers cables and Grips.

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Another thing I did was add my headlight ears that I sell on here as well as the cool headlight with the internal LED Turn Signals, as that cleans the front end up, I fitted my Fork Brace too to stiffen the frnt end as I removed the fender, many dont do this and have floppy forks.

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The heat Wrap I now sell on the website too, in Black or Tan, both look great and clean up your old headers to revamp them, 50 feet is enough for your headers and I used two inch wrap.

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Thanks again and another Build leaves my place and I am now looking at another creation, appreciate all the cool comments whilst i was building this, have a great week.

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A Few Videos that I like today.

Wednesday already

Well I thought to start the day off right I would add some Videos that I personally like.
Below is the Race Of Gentlemen, I think it may change to Race of Gentle Folk as lots of Girls are getting into this and I applaud that.

Below is a video from New Zealand, plent of mates over there are into the same as I, so thought I would show you this and yes, like back home, Right Hand drive.

Next up is back home a few years ago at the Ace Cafe with Mark Wilsmore.

Below is a day with the froggies, these guys know how to put on a show, check it out.

Have a Great Wednesday and hope this puts you in a great frame of mind to get you through the next few hours.

Peace & grease As Always.

My Exhaust Sights & Sounds.

Many people ask about my systems and what they sound like, so, armed with an Iphone I had a go at having some recorded for you to listen to.

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Below is a 4 into 1 system for a CB350 Honda, and man is it a crisp set up, Customer loved it.

Footage is not good but a chap came by as he fitted my 4 into 1 on his DOHC Honda and loved it.

Below is a CB750 with a raw steel exhaust system of mine fitted.

I have sold over 1000 Of my exhaust systems, been doing this over 17 years and love it.

Oh yeah, these not only breathe well, listen to how crisp they responce is on the throttle, this bike had not run in over 20 years, so changed oil and gas, fitted my 4 into 1 and she ran really well.

Below is a few pics of bikes with the systems on, love what I do and so glad you chose a product made right here in California.

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Available for many in line four Honda’s, just drop me a line at carpy@carpyscaferacers.com or a dime at 714-598-8392 as I am here to help, you can also text me on that number too.

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So if you are looking for a great set up, thats been tested and fits and sounds great, look no further.

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Thanks for looking, enjoy your week and have fun building your machine.

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Available in a few styles, Raw Steel- Ceramic Coated- And we also sell the DEI Titanium Wrap for your system too.

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We ship 6 days a week as well and Globally, I handle ALL the Customs paperwork to make sure you pay NO duty.

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I really enjoy what I do and offer parts as well, even all the jets for your carbs too.

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Flash Back Friday- Old Video for you to watch.


Happy Friday Every body, hope that your end of the work week is going well, nothing quite like a Friday and I am sure that some of you at least, will be riding your Motorcycle to some event, or simply just to get about and see a few buddies now that the Weekend is almost here.

Flash back Friday is the Day and I thought I would just add an 8 minute Video of my Old shop back in the City of Orange, had some fun times there and some shit times too, being your own Boss brings a whole lot more Headache than you will ever understand if you are not a Business owner.

It was a super Windy Sunday when I walked around the shop, you could hear the metal doors banging about, but, I hope that you find it interesting, many CB750 Builds I had taken on there and got them ALL completed in the end.

Have a Great weekend you lot and many thanks for following me, its great to hear input from Customers and readers etc and anything else you may want to see, just drop me an email at. carpy@carpyscaferacers.com and I shall be more than happy to reply to you.

Ride Safe and keep your Lights on.

Peace and Grease

Carpy

New 4 into 1 Exhausts for the 500 and 550 Honda available soon

Pleased to announce a New style of 4 into 1 system for the good old Honda inline Four CB500 and the CB550, something I am happy to offer and many people asked me about.

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So I went about and got it sorted, I have the prototype done and now going into production with these as I type this little write up.

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I am stoked to be able to offer you these systems soon and boy do they sound great, fit well and of course, Perform all the way through the range of motion.

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These are a little Powerhouse and I know you will enjoy this special system that will be made on Million Dollar tune bending machines and quality all the way with these.

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Here is the other thing, these are not made over sea’s, these are made here in the USA and am proud to offer that, I am a small business and I help other local businesses, thats what keeps us all going and pleased to offer you all my USA made parts.

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Below is the sidewinder fitted, I only plopped the baffle in as I will be Nickel plating that one, so as I revved it , the Baffle shot out, LOL, but you can hear what its like with no baffle, this exhaust does come with a baffle by the way and you can either Rivet it in place, or ue machine screws, your call. The Baffle does not have packing as I like it that way but, you can add glass fiber packing or steel wool if you wanted to muffle it more, but I doubt yu will as this is a crisp sound that many like.

I also offer this with 2 different tail section options, there is the Razor and the Hot Rod, you decide, below is the Razor, thats slash cut and shorter than the up sweep but a cool custom look.

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A very popular set up and easy to attach to your inline four bike, it is also louder than the up sweep tail pipe.

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Below is the Hot Rod, this is a cool Turn out for that Old school style, something I am passionate about and I am stoked to offer this option too.

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Its a great set up and I make that for the 750 too but as you can see on this 550-4 it is a nice and tight set up and gives the ride a beefier look I think, hope that you like this as well.

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Take a look at some of the pics of the styles and make your own mind up, I enjoy what I do and like the feedback I am receiving.

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Let me know your thoughts carpy@carpyscaferacers.com as input is so important from potential customers.

 

Here are a few pics for you to have a go through to see if you like any of the models shown for your CB500 or CB550 Four Motorcycle, thanks for taking your time to read this today.

My Newest Exhaust System The Predator for all SOHC CB750 Honda’s

Hey All

Well here we are again and wanted to try and bring you a custom set up that you may well like to have on your inline Four machine Honda.

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Been here over 17 years and love turning out different parts for you all and I send my parts all over the globe, so this time I though a Custom exhaust system might be in order and here it is.

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This is a Super Custom design and internally has a bag of tricks that a Magician would love to own, its secret but all you need to know is that it will give you More performance.

It will be available as a Raw Steel set up or as you see on here right now, a Custom Version where We send you the header and Wrap kit, and a Chromed rear tail section and removable Baffle.

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We will also offer a Black Or Silver ceramic option too, so you have pretty much everything you need to decide on color and look etc.

You simply fit and have fun, as that’s what it is all about, this is a great set up and I know some of you will be right into this out of the bat.

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No need for the old flanges and also on 77 and 78 Models, none of them terrible Half Moon shims to bother with, Just remove your stock spigots, fit New Crush Gaskets ( We offer them too ).

Fit to bike and hear the difference, this will breath like New lungs and boy does it look sharp.

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I ship 6 days a week and also over sea’s. I help on the Customs forms too- so you do not get hammered on import taxes where you are not supposed to anyway.

Have a look and see what you think, this is a unique set up, as used by AMA Race bikes back in the day, I found the magic formula and this is the result, hope you like it.

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Drop me a line at carpy@carpyscaferacers.com and I will give you all the information you might want to know about this great exhaust system, I am here to help and help I shall.

You can also drop me a Dime at: 714-598-8392 and, if you are still a little impatient, you can text me on that same number, how’s that for Service?

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I have to chrome the tail sections so that take a week but other than that these are ready to go. Thanks for taking your time out of your day to check out whats going on here at carpyscaferacers I really do appreciate it.

 

 

 

 

Old video of me building the Speedmaster Cafe

Hey there Gang

Many people email me and ask about the bikes I create, the parts that I make and offer and many also ask for advise on their machines.

I am still learning after almost 4 decades of being into Motorcycles and thats what I love about it.

Motorcycles will always be a big part of my life, i have met many people from all over the Globe, I have also built machines and sent to so many far off countries, it simply amazes me sometimes, but this is my passion and I continue to feed my passion with these fascinating 2 wheeled machines.

Below is the Speedmaster cafe bike that I created, it now resides on the otherside of the world and in fact, I met the owner this year as he travelled the USA and he came to one of our 59 Club monthly meets, so always cool to meet clients.

 

If you need help, advise etc, please feel free to drop me a line at carpy@carpyscaferacers.com as this is what I do and if I can get your Motorcycle back on the road, it makes me feel good and you great.

keep doing what you are doing, take your time, building bike is a learning curve that takes a long time to conquor and I am still trying to get to that stage after all these years, but its a fun journey and hope that you stick with me through it.

Here is the little Video for today, enjoy……

 

 

The Rice Boiler CB750 SOHC

Well, here was a bike that came together just because of my Grumpy Old man when I was a Teenager, and thought that I would share this creation with you all.

My Dad is an Old School sort and, if it wasn’t British, then it wasn’t good enough, and as a kid I had never been able to afford new bikes, my first bought bike was a 1955 Francis Barnet which I turned into a dirt bike, but all I ever heard from my old man if he saw a Japanese Motorcycle was. ” That bloody thing is a “Rice Boiler” And it stuck in my head for all this time.

I don’t really get on with my old man, too strict and a terrible aggressive temper to boot, it was his way or the highway and a boot up the arse for good measure.  I had plenty of parts about and I wanted to really make this creation something that would indeed get plenty of attention and what better title than “The Rice Boiler”

If this was going to get built, then I am going to go all out and both guns frigging blazing, I wanted this 1974 CB750K to really turn some heads where ever it stood and I think I pulled it off?

I had these Alloy Star rims for over 20 years that were simply stuck in the hangers of the garage loft and thought that these would fit the bill, they needed cleaning up, new bearings and then paint and polish, but they are period rims and this was the perfect Motorcycle to fit these too, I also shod them with my favorite Bridgestone Spitfire Tires and like many of my machines, I drill the brake rotors and polish all the Aluminum that I can.

I totally stripped the front and rear Brake calipers, removed the paint and stripped to bare aluminum, vapor honed them and then polished to a chrome finish, machines stainless Pistons and rebuilt the calipers like they were new, and then made sure to add Aircraft grade Braided Brake lines too.

Yes indeed, the Devil is in the Detail and this was no exception, the Sprocket carrier I stripped and polished and Chromed the safety plate, then to really make sure this is a sturdy ride and accepts a wider rear tire, I made a Boxed swing arm, drilled holes in them and inserted steel tubing and welded smooth, so they swing arm looks drilled but its stronger than when it wasn’t by the tubing inside.  I also made the Chain Guard and Chromed that and set the look off with a Nickel “O” Ring 530 Chain.

I have always drilled my brake hubs, for aeration and to get rid of brake dust too, just looks like the old race bikes back in the day when they did the same thing.

Every Bike that I do create, always has an Alcohol filled oil Pressure Gauge, as it gives true Motor pressure reading and looks pretty darn cool hanging out of the side of the Motorcycle.

 

I had a collection of Original Racecrafter finned speed equipment for a CB750 and thought that it was time they came out of the cupboard draw, got polished and could fit them to the motor, this clutch cover was great and loved eventually using it after being locked away for over 20 years.

This was the old after market Racecrafters finned Points cover with 750 cast in the center, never really see these much, so wanted to fit this to the bike for more eye candy.

Of course, the Stator cover was missing some of that Bling and wanted the finned styling to flow and this original one I had got cleaned up and polished and looks great sat in place on the motor that it was intended for.

Unfortunately nobody made a finned engine mount, so I thought ” feck It” I will design and make my own, and that’s what happened using some 7075 T6 Billet and it came out super cool.

I really wanted to make a statement with this build, so I drilled the front sprocket cover and then polished to a chrome finish to dress that part of the motor up, as many leave that area as its so oily inside.

The Carbs were totally rebuilt and tuned and added a Custom made Dragon Airbox to match the Old Chopper aftermarket versions of the day, we called them bread Boxes and it breathes really well.

Rebuilt engine with Polished Valve cover and even an aftermarket 1974 Finned starter Cover, this Motorcycle looks amazing at any angle that you take a peek at, so many New parts, including stainless Allen head bolts throughout.

I thought to myself, I may as well push the boat out of design etc and made out of solid billet, a Oil Tank Dipstick Finned cap and It came out so nice, glad I went ahead and did that.

The exhaust had to be cool and what better way to get the spent gases out of the cylinder head than by a set of slightly wider Stainless Steel headers and Yoshimura style tail pipe.

For some added Custom touches I cut down a Connecting Rod and use the Big end around the tail pipe as a hanger, then shortened it and triple chromed, it came out great.

Another Custom Touch was I stripped both of the old tired Gauges and gave them a New Lease of Life with my own New faces, these looked sharp as a tach. LOL

The Gas tank was a 1975 CB750F Super Sport Model, I cut the old gas Cap flap out of the top and welded it smooth and then fitted one of my Alloy Monza styled cap, Hammered by hand the knee inserts and smoothed all the body work before getting a buddy to paint it for me with the Rising Sun in the insert.  Many coats of Candy Brandy Root Beer was mixed and applied.

I love using Italian rear sets and these look very cool once I removed the anodizing and polished to a chrome finish, they work so smoothly too, the pegs are folding as well.

This is my hand made seat and I used this cool Custom LED light to keep me safe at night, the License plate frame is an original 1974 After Market one that is the epitome of Café Racers of the day.

I wanted to try something way out of the box, so what I did was used some old used CB750 Connecting rods and chromed them to make wickedly cool wing mirrors and boy, did they turn out swell, many people loved the idea.

I just wanted to really push the proverbial boat out with the Rice Boiler, and I think I did accomplish such a task, it took some time but was worth all the effort to bring something a little different out to the shows.

A serious piece of kit and I had such a Ball creating this bike, all from a pencil drawing inside my skull as a kid and to bring it to fruition was such a fun achievement for me.

I was determined to bring something out of the stable that was all me, all my years of motorcycles and put so many tricks into this that it would be looked at for some time where ever it went.

Where did the headlight come from I hear you ask? Well I wanted to try something different and located an old DeSoto fender light and this turned out to be a winner for me and really suited the bike.

A fine thoroughbred machine that loves to have its legs stretched, and is pure fun to run around anywhere that you choose to take it, so many things to look at too.

I put a lot of Pride and Joy into this, its my creation and love to look at it, it may not be your cup of Tea but hope you can see the work that went into this build.

I used real leather on the seat, soft as hell too and did Diamond Stitching with snaps on the side for quick removal. I actually hand made the side covers too.

Thanks for reading my build page and hope that you found some of the photos I took, interesting. Its my passion and my life to be honest and continue to create Motorcycles and Custom parts.

I am sure my Old Man would still scoff at it but that’s his opinion, I love it and glad that I took on this challenge and saw it through to the very end.

Until next time I guess, have to see what else that I can come up with as I carry one with these fun inline four Honda Motorcycles. Ton Up Everybody !!!

 

 

 

 

 

Flash Back Friday

Just a quick old Video when I had a Bigger shop that did Cafe Racers and Hot Rods, but am so much happier doing MY own stuff and not relying of other people, so have a great weekend.