Picked up a 1966 Honda CL77 305 today

Today was a GOOD day, you know, when you find a penny and pick it up?  I had an email from a Client and he said he had an old Honda that had been in the family from new, its been torn apart a few times but was I interested in it?  I said of course, I love trying to keep old Motorcycles from going to the junk yard and drove up to the guys parents to pick it.

I asked who originally owned it with any back story, here is what he replied to me:

 

It was my Uncle. He returned from Vietnam. Bought the motorcycle rode it for 6 months. Put it in his parents garage for storage. His parents died 10 years ago sold their house and offered it to me. It had not been ridden since then until I restored it. Mainly rust removal. Mechanical clean up. I rode it around my block and put it away in my garage for many years. Sold my house transported it to my parents house where I restored it for the second time to the current color. One family owner. After I restored it the first time I offered to give it back to him for his granddaughter when she was old enough. He didn’t want it back.

So, with that I jumped into my F250 and made the trip up to Rancho Cucamonga before it got too hot as it would be well over 100f there after 10am, I arrived in good time and loaded the bike up, there was a tote box of parts and the engine was sat in the corner of the garage.  I loaded the bike up first, it has no shock absorbers so had to get the guys parents to help me push it up onto the bed of the truck, where I have a motorcycle chock and then strapped it down.  I picked the Motor up and loaded that and the box up and wished them all the best and headed home.

I have never owned one of these models, the scramblers were so popular and quite fast for the era and even though the color is not my cup of Tea, it’s great to get the bike and not sure what to do with it at this moment but it will go up in the Barn and wait until I have finished getting the workshop finished as Its hard to move for bikes in there lol.

But, it will be fun later as even though too much of this has been powder coated One color, I think it will look pretty cool once together and a few changes with a bit of Chrome here and there to break up  the Sea-Foam Green embodyment.

These are classic bikes and some how there is a Single seat frame attached as well as the original double seat in the parts pile, but, it reminds me of me and my brothers NSU quickly we had as kids or an old D1 BSA Bantam, so I think I will stick with the single seat set up as it does have a Brit Iron look to it.

The good thing about it being stored in a Garage and of course being Powder coated everywhere, is that it isnt rusty at all, just dust from sitting in one place, a rare thing indeed, and the original License plate with Original Tags from 1966, still has pink and registration in the tube that is affixed to the plate and numbers match frame and motor, so all good, another thing you do not often come across when you pick a machine up.

 

I had no plans on building another bike as I have about 12 other bikes in the Barn but eventually I will get to this machine and every now and again when I get stuck on another build, I can turn to this one, it will be fun, unless somebody out there is interested of course?

I shall be having fun creating something cool with it when I start to wrench on the Green Machine, as I can get parts still for these machines, they were a great motor back in the day.

 

  • Honda CL77.
  • Years produced: 1965-1967.
  • Claimed power: 27.4hp @ 9,000rpm.
  • Top speed: 85mph (est.)
  • Engine type: 305cc air-cooled SOHC parallel twin.
  • Weight (dry): 319lb (145kg)
  • Price then: $707 (1967)
  • 28.5 bhp (21.3 kW) @ 9000 rpm
  • 17.6 lbf·ft (2.44 kg·m) (23.9 N·m) @ 6500 rpm
  • 4 speed
  • Tube steel
  • Front: telescoping fork
  • Rear: swing arm
  • Front: 3.0″ × 19″
  • Rear: 3.5″ × 19″
  • 52.4 in (1,330 mm)
  • Length: 79.1 in (2,010 mm)
  • Width: 32.3 in (820 mm)

The bike features air-cooled, four-stroke 305cc overhead parallel-twin cams. The gas tank holds three gallons. The CL77 redlines at 9,000 RPM, reaching a top speed of 85 miles per hour.

There is quite a following for these bikes.  The first CL77s were imported into the United States in 1965. They were a dual-sport version (then known as scramblers) of the CB77 Super Hawk, a 305cc overhead cam parallel twin. The Super Hawk had been on the American market since 1961, two years after Honda had established its import arm in Los Angeles.

In 1965, Honda finally decided there was an American market for a 305cc scrambler. Cycle World immediately tested the bike and liked it, even through it was not the production racer they had hoped for. Cycle World referred to the CL77 as a “gentleman’s scrambler,” stating, “It is, in fact, the appeal of scrambler-type styling that sells the CL77.” Period testers found the CL to be too heavy for competition and not as fast as the CB, but perfectly adequate for both offroad fun and reliably getting to work.

The four-stroke engine was almost identical to that used in the CB77 Super Hawk, with the same aluminum cases and chain-driven overhead cam. A lower compression ratio to aid low rpm power was allied to long, upswept pipes to assist ground clearance, and reliability was ensured by full-flow oil filtration.

Unlike the Super Hawk, which used the engine as a stressed member of the frame, the CL had a heavy duty single downtube cradle frame, topped by a small silver gas tank and protected underneath by a steel skid plate. The front brake was smaller in diameter than the one on the Super Hawk and the steel wheels were 19 inchers, with deep ribs to resist dents.  Large air filters and a battery were tucked up under the seat. The CB’s electric starter was omitted in the interest of saving weight.

 

So, a long way to go when I get into this machine but a fun one though and even though it does have the original dual seat, I do like the single sprung saddle to give it a more European look.

“In those days, a Honda Scrambler was a very desirable motorcycle, and it is still adequate for the job. You just have to keep in mind that it is only 305cc, and the suspension only has three or four inches of travel, and the brake gives you that Nostalgic feel of, ” the harder you press, the quicker you will stop” feeling.

Well, thanks for looking at this 1966 Honda CL77 that I have taken on, you can always email me questions at: carpy@carpyscaferacers.com or text at 714-598-8392.

Another Year awaits, Have Fun Building your Machine

Well, what a bloody tough year we have all had, for me it has been crazy, what with moving to another location as well as catching Covid and then on Christmas day catching an awful cold with the same symptoms of Covid but without the temperatures, its been a long battle throughout.  From having some of my suppliers completely closing down due to the Virus to some retiring early, I have had to come up with some more ideas for parts and apparel to have for the coming year we await.

But, the positive side to this awful dilemma we are all facing right now is, we have some time in our garages. sheds or back yards, to turn a wrench, help a mate or give a whole new project a go and take any frustrations out of what’s going on in the world and turn it into a working machine that is yours and yours alone.

I love making parts or building new rides, its a therapy and an escape from life’s woes to be honest, and also there are many many failure before I find something that fits and works as it should, so for those who are trying it on your own, or building your own machine, Failure is a learning curve, we all do it and not only once. I have almost given up on a particular piece I was trying to make, I left if for a day or two and when I head a fresh brain, it all clicked and worked.

Do not be afraid to fail, I have sat and pondered and even been seen to shout at the parts calling it all sorts of names but in the end we managed to come up with a result that we are happy with, the fun is in the creating at most of course, taking your ride out and stretching its legs for the first time is such a thrill and the Euphoria is un measurable, but what I am trying to say is

Dont Give up”  There are many friends on the internet that can I advise, heck, I even put my phone and text number on my website so people can text me, rather than waiting all weekend for an answer from a company phone, i want to help the best way I can, its not all about sales for me, its Service and the camaraderie of the fellow builder.

I am hoping that this coming 2021, we can all have fun in what we do and maybe even meet at an event or on the tarmac, or at the very least, on the end of the phone of email, there is something self gratifying when you complete something on your own machine and I receive many emails and photos from customers who have really enjoyed creating a unique Motorcycle that they want to personalize for themselves.

Hoping that you can get some time and turn a wrench and have fun with that two wheeled machine of yours and maybe I can help with parts or advice?

Wishing you ALL a very Happy New year that’s almost upon us and thank you from the bottom of my heart for all your orders from around the globe, you all Rock!!!!

 

Here is a little video I saw on you tube of a guy with minimal tools rebuilding his little Honda Cub.

Harley 883 Caff Bike I am building to sell a little later.

Well, I have had a stock 1993 Sporty in storage for about 10 years now and thought I had better make a start on this machine, it will be for sale when completed and thought I would make a little Caff bike out of it, its going to be a fun ride for someone for sure. Got it running now.

I have a RSD 2 into 1 Tracker exhaust on her with a Dyna jet kit and an Arlen Ness Air filter set up and she seems happy that way.

many people have told me I am wasting my time with a bike such as that as they are Cruiser type machines or simply Choppers, and I so disagree whole hardheartedly, they are fun bikes and affordable and have a lot of torque, so I have a ways to go but it really is looking pretty aggressive already and I am enjoying wrenching on this Sportster right now.

As you can see by the photos I have taken, the bike isnt a huge heavy machine, this is an 883 Sportster with a 5 speed and Torquey as hell, now, the trick to get the power out of these is sinply change the cams and the thing will be a rocket, so maybe later I shall go that route, but right now I wanted to change the styling and what I have done is fit a different bigger gas tank anddropped the fork tubes 50mm up through the tree’s just to lower the front end a bit.

I shall be changing the foot pegs and painting the bike a little later, as I am not sure what design to come up with yet but I do have a few ideas of Candy Gold, Candy Flake Blue or a White with a stripe, but- until I get the bike to look how I want, the paint will be last of course. This is a belt drive and a lot quieter than a chain version, these are small bikes and was astonished to how little they are compared to the big twins.

I am not sure what to do rear wise but thinking of frenching a tail light into the cowl, that way it keeps everything clean and the lines will flow well, the rear will be as uncluttered as the front of the bike, but will drill and chrome the chain guard next week to give that a more Sportier look.

For now I shall stick with the Factory shocks, as I want this to be a fun, affordable motorcycle and who ever the new owner will be, they can easily change out shocks to give their twist to it, but plenty to do as I go along on this Caff bike project and now with the RSD 2 into 1 it sounds a lot more healthier and not too crazy loud where you will get pulled over all the time or be that annoying Motorcyclist thats letting car alarms go off as you ride by.

She sits way better now and am pleased with this look, I need to fit Grips to the Clip on’s and fit a speedometer and that will all come in time, right now I am in two minds on the stock head light or use a Custom bigger one about a 5-3/4 version with internal LED signals etc. I will remove passenger pegs and change pegs for maybe some mid controls but that all depends on budget right now.

She has a New battery and fires right up, I have just removed the stock fender and am going to cut and shorten it and then put back on. Jenn sat om it and likes the way it sits and feels, this was going to be her machine originally but I bought her a Bonneville instead.

So, she is taking shape and wanted to share these progress photos I took with you on my Blog, this WILL be up for sale once it is completed and painted, so let me know if you are interested?

It’s available as is for $4,800 with title right now, but the more I do, the more the price increases obviously. 714-598-8392 if you need to know more or carpy@carpyscaferacers.com you can even text me on the number too.

As you can see I have changed the rear shocks but I am going to be making some rear sets later on so you can have better leg room on the bike, but it is looking pretty good now and runs well.

I will most probably Paint the gas tank and I am looking at frenching (Recessing) a Tear drop tail light assembly into the Seat Cowl for a more Custom Cafe look.

Its a fun project and I shall post more pics in another Blog when I have finished some more of the work OK? Thanks for watching so far.

I may fit a different headlight also, still having fun with this 5 speed Sporty and its starting to resemble something that I had envisioned from the start.

 

Ace Cafe and some explanation of Triumph Bonneville.

Well Friday Already,

I am stuck for a bit of time but thought I would add a post of my mate Mark Wilsmore on here at the ACE Cafe, talking about the Rockers and of course the Bonneville.

Have a safe weekend out there.

Classic Japanese Cafe Racers

People know me for the CB750 Honda, and that inline four is one of the most robust motors out there, but many other Brands are just as good, the Kawasaki Z model and the infamous Suzuki GS model too.

Here is just a couple of videos I saw and thought I would share today for my Blog.

Enjoy.

japbike1

Just a chin wag whilst on my Motorcycle.

 

Seeing as it is now Feb 1st, I thought that I would try and start a little more blogging as I go along, not sure how they will come out but may be entertaining for you.

Trying some different media’s here as everybody seems to use their phone to talk, take photos and now live chat at times, so- to try these things out I have used my I-phone but its not the best- as my gyroscope is out of wack so sometimes the camera will jump, soon to get a new phone though.

This was about a month ago, may not be the best clarity on you tube but something to watch, as I  fitted New megaphones to the Triumph Scrambler and she sure did sound throaty when I took it out for a little spin.

scrambler siamese megaphones1

A great sounding bike now it breathes and I am contemplating purchasing a Scrambler for my own use as they are bags of fun to ride.

 

New Triumph Thruxton Cafe Seat and Cowl assembly

Well, I thought it was time I came up with a few more ideas for my Thruxton and this is my latest one, this is a cool seat base and cowl assembly, complete with a snap upholstery that gives you the opportunity of using the cowl as a storage compartment.

I have loved the race snaps for many years and used this style of quite a few of my creations over the years and thought it only fitting that I design and build one for my own motorcycle and of course, offer the same to you.

 

These are not mass produced as i make these to order and what you get is personal attention with this assembly.

Have a look and see if you like this design, this is a new seat base, New Triumph rubber stops underneath and of course New foam and custom made seat cover with snaps, of which you can ask for different colored stitching too.

If you like the Nostalgic look and of course, you have a Thruxton, what cooler way than to go this route, as this gives you a superb option to get rid of that bulky Plastic stock rear tail light assembly as my Cowl comes complete with a Glass 12 Volt teardrop Light that is stop light and running light.

I took a lot of time in deciding how I was going to go with this and I like the set up, it may not be your cup of tea but for me I can drink that stuff all day and of course I do so.

So if you like this and would like to have one the same but different colored stitching, just email me on carpy@carpyscaferacers.com and I will make it happen as we can do red Stitching, Black, white or Grey, its up to you, you can also choose a different trim-Piping etc.

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The choice is all yours, I shall add more photos once I have painted the cowl and fitted it to my Thruxton for you to see and then maybe decide.

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But thanks for looking none the less, I really enjoy what I do and am happy when I get customers that come back to purchase more of my parts.

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This is a unique look and am happy to say I was the only person to come up with this set up and wanted to get it out there for you to all see.

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There is a lot involved to make this happen and that’s why it did take some time for me to get it how I really wanted it.

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Thanks again, I always appreciate your input, good or bad as it is what makes me drive harder to get what you want. I have used stainless steel that was laser cut and bent in a Press to get the Hooks just right, I used Triumph Stoppers for the seat to Buffer on, New Foam and a New Fiber glass seat pan and then my new cowl with the recessed tail light. Then the Upholstery hand stitched and then snapped to give the old School look of years gone by.

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