HONDA Super Sport Comes to shop to get running again

I never know what may turn up at the workshop these days and this time I was surprised to unload a pretty clean 1975 Honda CB750F Super Sport , this has only 8000 miles on the odometer and is a one owner machine that a Customer just purchased locally and then bought it along to me to see if I can get the motorcycle to run and ride once more.

This Honda SS had been sored away for a while so the normal things will need to be addressed to be able to get the old girl to function once more and give the new owner miles of smiles.

The bike is pretty much as stock as a rock, the only thing missing is the big Cannon tailpipe and the side covers, I make the side covers so that will not be a problem but the tail pipe may be another story, but the bike has a tiny battery that is dead, I will need to order a New one for her to be able to get this girl cranking over, but I shall take one off one of my own projects to see if I can get the old girl to fire up again after a long slumber.

It really is in good condition for its age, remember , she is now 47 years old, and I expect her to be a little stiff in places and get stuck from standing in a garage all that time.

On inspection the Gas Petcock had a lot of Brown sticky old fuel around the lever, so knew that the carburetor would be in dire need of stripping and completely overhauling to give her a brand new life once more, as the gas in California is awful, and in less a month, fuel will start to go bad and tarnish the carburetors and also the gas tank inside, causing blockages inside the fuel journals and then I have to vapor blast them to get it all clean and look like a factory finish.

I had quite a task of pushing the inline four into the workshop, as the front brake was sticking like an egg in a pan with no oil, so to free the piston in the front caliper, you have to tap it with a rubber mallet, it tells me right away that the piston has rust spots from years of sitting in hot and cold temperatures and this stops the piston from letting the brake pads fully release.

So a full strip and rebuild will be necessary to get the old girl to move freely once more, I have no worries fixing this as its a common issue due to the caliper body being an aluminum composite and the Piston is made of polished steel, the piston gets small rust deposits on the outer part and catches the O Ring and wont retract unless you bang the caliper body with a Rubber Mallet, so all New parts soon and I can get that all taken care of.

The Carbs will be pulled but may try to run the old girl using a Lawnmower gas tank I rig up and run Fresh fuel through the tank of the the auxiliary jig I made and right through the carbs, as I fear the petrol tank has some rust in it and will need to clean that out too, but I will run the bike through the auxiliary just to make sure that the engine is running ok and no issues with gearbox, clutch and maybe check for any oil leaks from the cases or cylinder head etc.

Once I remove the carburetors, I can take apart, vapor hone, Polish and synchronize to get this inline four 500 pounder purring once more, these are great engines.

The airbox is always a royal pain to remove and refit but I have done it many times, just have to be patient to be honest and plenty of WD40 at hand to ease the parts out.

Eight Thousand Miles on the bike, that’s super low, just was not ridden much by the original owner and a great find to the new person that found it by chance, stoked for them, the display cluster is in really good condition and gauges are not broken or scratched either.

 

The year 1975 saw the introduction of three F models, the 400F, the 550F and the 750F. That 400F was truly trick, with mildly set-back footpegs, a flat handlebar and a lovely megaphone-styled exhaust. However, the company decided to go the conservative route with the 750, apparently more concerned with bringing four-piper types into the sporting world than with luring crossover owners from the Ducati realm.

This is partially a retelling of the making of the most significant motorcycle of the last 50 years, but it is a story worth hearing again. There was nothing new about disc brakes, electric starters and overhead camshaft, transverse-mounted, four-cylinder engines in 1969—just that Soichiro Honda had made them cheap and reliable. The CB750K was a winner from when it left the starting gate, but everybody knew that winners get old.

Which is when the styling artists got their orders. The K was OK, and would remain the mainstay of the lineup, but something snappier needed to be on the showroom floor. Not too snappy, mind you, not like a Laverda 750SF nor an MV Agusta 750S, but something to provide at least the image of snappiness.

Call down to the muffler department and tell them to make a four-into-one exhaust system. Have the sheet-metal guys stretch that gas tank out a little, not much, just a smidge to give it a slightly elongated, racy appearance; and hide the gas cap. Then tell the seat people to make a little fiberglass extension to fit the back of the saddle, sort of a faux bum-stop that some single-seaters had. The fast look was born.

Of course the frame and engine departments were given their chores. The chassis mathematicians figured that Super Sport riders would go a little faster than those on the standard K, so they gave the fork an extra degree of rake, to 28 degrees. Along with 3⁄4-inch more trail. And left those ugly gaiters off. Built a slightly longer swingarm, which added up to a 57.9-inch wheelbase, 6⁄10-inch longer than on the K. This meant that when the F rider was trickling along U.S. 2 in North Dakota at a modest 100 mph, the bike was reasonably steady.

Power was another matter. Honda did not necessarily like to advertise horsepower ratings, but dynamometers don’t lie—unless they are hopelessly miscalibrated, in which case it is not lying. The F put out a good 10 percent more ponies than the K, and while some of those 58 horsepower, at 8,000 rpm, could be attributed to the freer flowing qualities of the four-into-one exhaust, the rest came from a slight boost in compression ratio, using domed pistons, up from 9:1 to 9.2:1. And the timing specs on the valves had been altered to adjust to the new exhaust. Also the carburetion was cleaned up a tad, in those halcyon days before the EPA, with the best of intentions, made a botch of things.

The F, with a full 4.8 gallons of high test in the tank, registered slightly over 535 pounds on the scale. Which was 10 pounds heavier than a K, although the F had three less mufflers. Possibly a little extra metal had been included in order to strengthen the double-cradle frame, with triple tubes, a main and two auxiliaries, running under the tank.

Put the leg over the saddle, and the rider sat pretty high at 32 inches. Pull the choke on those four 28mm Keihins, turn the key, and choose between pushing the button or kicking the starter; 999 times out of a thousand, the button won. Vrooom! The muffler had a mellow, unobtrusive sound, the engine warmed quickly, and the rider was away.

Twenty miles down the road, the Bridgestone Super Speeds were heated appropriately, and the twisties began. Tire technology was still pretty basic 40 years ago, but the 18-inch rear and 19-inch front spoked wheels each had a disc. Hit that first sharp left hander at a rapid speed, and the F felt really good. However, coming back at the same speed, the corner now a right hander, there would be a Grounch! as the collector box located beneath the right footpeg touched down. A little help could be had by getting out the toolkit and maximizing the preload on the shocks, but even then, a 200-pound rider was going to mar the chrome. The owner of this CB750F has changed the shocks to S&W, a distinct improvement.

Other than that minor drawback, the F did live up to its sporty intent. It probably was the best-handling of the Japanese 750-plus fours of the time. And got better.

 

KAWASAKI Desert Sled W650

RICK HANNAH’S KAWASAKI W650 DESERT SLED

Pics by Bikes EXIF

The blue Desert Sled was an exercise in creativity and pushing the envelope of form and function. We wanted to see how far we could go when building a simultaneously beautiful and functional Sled. The donor bike, although looking great, had been restored with a paint brush and was in a terrible condition under the new black paint. We decided to give it a new lease on life as it had obviously served someone well. We decided to give this bike the best of everything while still staying as true as possible to the original idea and soul of the W650.

The first step was to address the failings of the bike, and this is said with love, there is very little wrong with the W650 from stock. Two things that need sorting on the W650 from the factory, the brakes and the suspension. The standard suspension is acceptable at best and the brakes are dire. As part of this project, we developed a Big Brake Kit for the W800/W650, our test mule did the graft and the Desert Sled got the results. The brakes were sorted with a custom offset, 300mm floating disc. The caliper is a custom built 6-piston billet piece from Harrison. The Master Cylinder is a 14mm K-Tech unit. The change in braking feel and performance is phenomenal, one or two fingers and a fantastic progressive feel to the braking. We usually use a 17mm Nissin Radial Master on kits we sell as these match the bikes and are plug and play, but the K-Tech suited this bike much better. You can see the fins machined in the caliper to match the Master Cylinder.

The front suspension is normally fixed with progressive springs and a change in oil weight but we wanted to go further. Grafting a GSXR front end on and calling it a day would be the easy way out, but we wanted to do it right. We shaved and polished the fork lowers and installed an Andreani cartridge kit, adjustable for rebound, compression and sprung correctly for the bike and rider’s weight.

The top caps were re-anodised silver to match the rest of the front end as the Andreani ones are grey/yellow. The rear suspension was a much simpler option, Hagon made us some custom length shocks with billet tops to suit the bike. The shocks are 25mm longer than standard and the forks have been dropped 25mm with a machined top and bottom triple set from Fastec. This has the obligatory Motogadget speedo integrated into it.

The bike had to feel solid, having ridden a few Triumph scramblers, they have always felt a little ‘spindly’ with the 22m handlebars. To avoid that and give the bike a sturdier feel, we used a set of 25mm Western handlebars with 2 inches cut off. Perhaps they were meant for a Harley but were way too wide, but after being trimmed, they look the part perfectly. To keep the slim looks that a Sled should have, all the wiring is internal and some fancy micro-switches keep it all neat and tidy. The headlight is a perfectly egg-shaped Motodemic unit which complements the lines of the tank and mudguards.

 

 

Next up was the tank, most of the retro bikes have these horrible tank seams, that had to go. I was going to cut and weld it, but decided on weld-filling the seam to retain the straight tank and seat line. The fuel cap was cut out and patched and replaced with a flush fitting aero cap to keep the lines clean. The tank came out perfectly, with the knee pads removed and the gold stripes against the blue, it really does cut a lovely and lean shape. When you look at the bike from above the seat and tank narrow into a waspish waist in the middle.

The frame was stripped, chopped, de-bracketed and then polished, Copper-plated and finally Nickel-plated. We’ve always loved the look of the Rickman Meitesse scramblers with their Nickel frames, so decided to do something similar. The rear subframe was chopped and an integrated luggage rack welded on. The vertical subframe needed to follow into the luggage rack, because lines are everything.

The same goes for the machined billet swingarm, the triangular shapes that have been machined out match with the triangle formed by the shock, swingarm and frame. Anyone else slightly obsessed with symmetry/asymmetry?


Wheels were straight forward, hubs blasted and polished and re-laced Aluminium Morad rims in 19×3.00 for the front and 18×4.25 for the rear. The tyres are Continental TKC80, one size larger than standard, 110/80R19 in the front and 140/80R18 for the rear. We could have gone wider on the tyres, but prefer the handling to be light and with the over-sized rims the wheels look fantastic.

Lastly, the engine was cleaned and polished. Some Keihin CR Special carbs grafted on and some polished stainless shotgun pipes to suit the Sled ethos. The pipes are straight through and yes, it’s loud, but sounds glorious with the 360-degree cranked twin of the W650.

There’s a lopey popping idle which turns into a roar at full chat and a rasp on the over-run. Stainless Steel was used for the exhaust pipes as it turns gold with the heat from the engine. This compliments the warm tone of the Nickel frame and the brass highlights on the bike. Believing that less is more when it comes to brass on a bike so we kept it simple, brass clutch register, brass kickstart lever and brass exhaust tips. Just enough.

With the CR Special carbs the throttle response is instant and the bike just wants to go. We had considered punching the engine out to 854cc but these engines are just so brilliant as is, all you need to do is let them breathe.


Our goal was to build a Desert Sled with modern handling for comfort and performance, it needed to be reliable and fast. We wanted to do this while maintaining the 60’s style and have a clean and polished finish to it. Everything is done slowly and meticulously, every nut and bolt was agonized over and there were a few changes in direction but in the end, we achieved our goal; a close to perfect modern Desert Sled.

The Good Old Moped of the 1970’s in the UK

Well, another year almost coming to an end and of course, it is usually this time of year that you all reflect on days gone by, none more so than me as I just same a Suzuki AP50 go on the Auction block, it was the same as My old one that I had in 1978, the one you see here is exactly as I got it, wish I could of afforded a camera in them days but lucky to even pay the 50p a gallon for a gallon of Two Star fuel back then.

 

Of course, first thing I did was fit a set of Caff or as we knew them back then “ACE- BARS” to give it a racing look right out of the bat, I loved that bike, I did have an earlier one but got stopped for speeding so had to get a new governed down version.  Didn’t take me long to hop it up and it screamed everywhere until I seized it up racing in the back of the swimming pool car park ha ha.

 

The Contender against the AP50 was the good old FS1E Yamaha and I owned one of those too, bith as fast as each other, I have a blog on this website from a few years ago expalining the different models but just wanted to share this memory of the Moped where we could ride on the road at 16 years old, it was such a blast.

Merry Christmas Everyone, here’s a blog on the Millyard RC374 Honda six replica

Wishing everybody a very Merry Christmas and thank you so much for all your orders.

Wanted to have a long blog with a few videos at the bottom of here to show you how skilled this fella is, I am sure you will enjoy the video’s over the Christmas period?

When rocket scientist and motorcycle madman Allen Millyard went to the motorcycle races at Castle Combe, he met none other than Guy Martin. Martin brought Millyard back to his pit area and showed him his replica Honda RC174. This was the bike that Mike Hailwood dominated the 350 cc class of the 1967 Grand Prix season on with its tiny inline-six engine. Millyard loved it, and Martin suggested that he should build his own RC174 replica, so he did.

In what seems like an act of sacrilege, Millyard started with a pair of Yamaha FZR250RR four-cylinder engines. The Yamaha engine was a better starting point than anything comparable from Honda because the Yamaha’s heads and blocks are symmetrical, making them much easier to add extra cylinders to than some of his previous efforts. He started with the heads, cutting the two outer cylinders off of one and cutting the other in half at the center. Already he could see he would have to rework the oil and coolant routing inside the engine. He’d end up using three separate coolant galleries inside the final engine to keep everything adequately cool.

Millyard repeated the process with the cam covers, creating one to cover all six cylinders. The tricky bit was that these cam covers are magnesium, which is extremely flammable and difficult to extinguish, as he demonstrates (stopping for a cupcake on the way, of course). He cut strips of magnesium out of leftover parts to use as a filler wire, ensuring that the filler would be exactly the same material he was welding on the extended cam cover.


All of the pistons were good, so Millyard chose the six best to go into his engine. All 24 valves were in great shape. He only had five good cylinder liners, though, since one of the original engines had rusted inside. In true Millyard fashion, he simply fabricated his own. Speaking of fabrication, Millyard converted the Yamaha’s original wet clutch to a dry clutch, as on the Honda RC174. He created or heavily modified all the parts to do this, along with a new oil filler. Millyard even made a stainless steel toe cover to prevent him from getting sucked into the completely exposed clutch.

One video in the series shows Millyard extending the crankshaft and crankcase to match the heads and putting the whole engine together. As before, he does an excellent job explaining every detail of his design and build process in terms that a layman can understand, keeping no secrets about how he did it. He calls this the RC374 both as an homage to Honda’s original model name, as well as a more accurate description of its displacement.

I am completely blown away with any of Allens creations and the ease of how he actually creates a unique part, such a laid back fella with so many skills that it would take a year just to get a sample of what Allen has accomplished in his shed/garage back home.

This is Christmas and I am sure you lot are off of work and I am also pretty certain its bloody cold where you are right now?

So, what better way than to watch this at home on the big screen if you can? Only 15 minute videos but if you are into engineering and want to see a Pure Genius at work, you will be mesmerized at the skill set and the ease at how Allen accomplishes any task at hand.  he would make a great Professor at a university to teach you engineering that’s for sure.

The sound of this screaming 6 cylinder Race bike is the same as the Original as I have heard it, I love everything Allen does with all his machines but these Videos are all of building this RC347 Honda Six. so take a hour or so Break away from your Turkey, Ham or tri Tip and sit and watch how this Mechanical Wizard creates this unbelievable machine.

 

Merry Christmas from Carpys Cafe Racers.

Christmas Day is almost Upon Us.

I can almost hear the bells jingling of the Jolly Fat Man from Lapland as he cruises through the sky on his way to everyone’s chimney.

Still time to get some great deals on exhaust systems as I Ho Ho Ho my way through this month of Motorcycle parts and apparel etc, so check the website out and see if there is an exhaust system you would like and at $100 off. well thats at least a tank of gas in ya wagon?

Well I hope you have a great week and it wont be long until you have a few days to relax in the garage, shed or Barn and work on your machine.

By the way, the exhausts sound awesome, 95 DB but you can always use fiberglass packing on the baffle if you find it annoying, but few do I assure you.

Sound up and sit back.

Some older machines I built

Funny thing the internet, although it may seem new, it has been around just over 20 years now and I remember when we had My Space etc, the things we did to promote ourselves back then.

Anyway, just thought I would add this old video, forgive the clarity, but I created some cool rides back in my garage and thought that I would share with you all today.

 

My shipping adjuster on the website took a massive crap and we have just about sorted it out and also added a choice of UPS as a service for way cheaper shipping too, thanks for ordering from me at this time of year, I really appreciate it.

Here’s that Old Video of just some of the bikes I used to create at home.

 

Christmas time almost here

Tick Tick Tick is all I can hear right now, but its all cool, I have managed to get my Customers parts in the mail to them and in time for the big day too.

I thought this week I would add a video of stuff that interests me and this time it is an Indian Factory making the little 70cc 4 stroke Motors for their Impress bikes, looks like a Honda to be honest but great to watch.

If I can help with your orders, drop me a line or a text on 714-598-8392  email is carpy@carpyscaferacers.com

The Festive Countdown begins, Perfect time to buy parts as Gifts

Boy the weather is changing here and its getting a little cold in the Mornings, but I still sling my leg over my steed and ride off to work, but I actually put bubblewrap inside my jacket to keep the cold air out of my chest, an old Motorcycle Courier trick in London that I still continue to do for some reason.

I have had many orders for Christmas gifts but I only have a few days for the post to get to you in time, so order fast, I am running to the post office everyday to get your parts out to you.

Thank you for your continues support in what I do, it really does mean a lot, also love to be able to help you get that 2 wheeled machine on the road faster.

If you need help with questions about parts etc, drop a dime at 714-598-8392 or text for a faster reply.

Thank you once again for your orders.

 

To get your evening away better here is an amazing clip of how Sprockets are made in India, no safety shoes, glasses, gloves or even guards on machines, Brave people.

Only 2 weeks until Christmas day, time is flying by these days

The Clock is ticking and I have been busy filling orders and getting them off as fast as I can to get them in time for Christmas day, its a busy time of the year for all but I thank you all for your orders and repeat customers.

I have a busy year ahead of me with quite a few long time builds to complete and quite a few new products to introduce on my website.

To get your Sunday off, I thought I would add a video I watched yesterday, just to show you what is still hidden away in barns and shed etc.

 

Have a Great Sunday everyone.