Making a Motorcycle Work Bench from Scraps of Timber

Some of you may know that we have had a Barn built now for my New workshop, and as you know, materials for building have literally gone through the roof- So I thought that whilst we are refurbishing the California Ranch house, I will try and repurpose some of the timber that we ripped out of the ceiling in the kitchen.

The timber is old but solid and of course, ceiling truss material is 9 inches deep, so, instead of sending the old timber that’s in a pile outside, to the tip- What better way than to give that wood a new lease of life and of course, help me out along the way too.  So, I decided to use some of the scraps of timber laying about and see if I have enough to make myself a Motorcycle table/Workbench, as I like using timber and even the Harbor freight tables are $599 and last a couple of years.

Once I pulled some of the old Plater Board off the timber, then spent a bit of time removing the old nails that were in all the timber etc., I then cut the bad pieces off and see what I had, I figured that I would have just enough to assemble an 8 feet work bench for building or servicing Motorcycles and wanted it to be heavy enough to with stand a bit of hammering ad of course welding too.  And I am sure there are many of of you out there like me, that like to repurpose stuff, save your cash for other more important things in life, and feel a little proud of the fact that you made something out of just trash.

You decide what you want to make and then just get on with it, I had no real plan, just a few measurements, I measure the longest bike I have and said well lets say from tire to tire its 7 feet, so an 8 feet table will be just about right for securing a two wheeled machine of up to 800 pounds on this construction.  But, even though its waste material, I want it to be level as there is nothing worse than a wonky table right?

This timber is so thick I am super stoked that I could make use of the materials that were Original part of the Ceiling of the house, so I started to cut and then screw these pieces together and knew that this was going to be a cool set up for what I need here at the Barn.

To say the work bench is sturdy is very much an understatement, I wanted to make sure that this will last for many years, build it right from the get go and you will have something that will last probably your lifetime if done well. I cross braces the bench using the rest of the Rood truss material and this is now super rigid and I will have no issues mounting a motorcycle atop this set upo.

I used 3.5 inch screws to get into the timber with some bite, this thing isn’t going anywhere and am happy with the way it is looking, the work bench will be invaluable for me and so stoked to be able to use up some scrap material that was going to the dump anyway.

I also used some thick MDF I had laying about from old storage racks and that sits across the subframe, giving a sturdy platform and will allow me to use some old wood sheeting that was an off cut. I am lucky to have a chop saw and a table saw, as well as battery screw guns, but this was quick a quick build and I must admit, very therapeutic for me as I enjoying making stuff. Better make sure you have a Vacuum cleaner too as more dust than the Sahara desert that’s for sure.

I did have 5 tables at one point when I had the big shop, but they do take up a lot of space and had them in storage for ages, there is something about making your own workbench though and I will use it all the time, and if I don’t need to, then I can push it over to my racking area and still have room for my Hot Rod to be parked inside so I can do some wrenching on that as well. Of course, I have a long way to go on fitting out my workshop and the fun is taking your time and putting stuff up then maybe changing it if it doesn’t work how you want it, the good thing of now having your own workshop is there is no Landlord breathing down your neck.

As you can see, with an off cut of 1/2 inch Ply on top of the table, it really finishes it off, I have also fitted a Bump Stop on the end of the table for the wheel chock to sit up against tightly.

I shall clean this up as its been sat in the shed, then I shall secure this to the bench using some Coach bolts and a nut and washer underneath as I need this to be really secure, as when I run a Motorcycle up onto the table and into the chock, I need the wheel chock to hold the front end of the bike tightly, so these ones have holes in the legs and that means I can secure it to the platform.

Ready for Bolting down and you can see I have a strong bump Stop right on the end of the table, I will also use some Long Eye Bolts to fit to the sides of the Table, that means I can tie down the handlebars for even more Security when I am out of the workshop.

I am sure I will clean her up after everything is bolted down etc and not sure what I may add but as you can see, this is a super strong Motorcycle table and I simply use my Ramp to run the bike up and into the chock, then simply take ramp off and hang that up. No cost really at all, this heavy set up will last as long as Noah’s Ark I think.

Super stoked to pull a Bike ramp out and Jenn gave me a hand and we loaded this project machine up on the work bench, it was great, sturdy and easy to put up there, the wheel chock holds it in place but I still need to add some hardware to be able to tie the front end down on case we have an earthquake etc.

As you can see, there is plenty of room behind the bike and a CB750 it 7 feet from tire to tire, and I am pleased I created an 8 foot work table so I can weld or grind and get some parts prototyped up at my own leisure.

This bike may take on a few guises until I am happy as to how I want it, thats the fun of doing your own stuff, but now I have a solid table, I feel much better when I have to belt away at a gas tank, as the metal tables you see, tend to flex about too much.

The other thing with this set up is I have the height where I want it, if I need to sit and do wiring, I can use a mechanics stool, I will finish the tie downs this week and maybe later I might paint it but right now I am happy how it is and hope you lot dig it too?

I have plenty to do on this project and a few Customers want me to create their builds, so I have every confidence in my work bench, way stronger than that Chinese crap that you see advertised out there.

I have much to do in the barn and more things to make, hang up or secure to the beams or the walls etc, but- when you get surplus second hand timber, well, you have to use it right away right?

Maybe it will inspire you to get in the Shed, Barn, garage and bung some scraps of wood together, its fun building stuff and even more when it doesn’t cost you anything.

Thanks for taking an interest in what I do, I love my job and enjoy building Motorcycles, servicing and of course, making new parts for these old Bone Shakers.

I will keep you posted as to how this Motorcycle and of course, any others that I work on in the Barn, I get many emails asking for pics of what I am up to, so now I can stop, take a pic and post it, that’s what’s fun about being your own boss. I have my Courier bike to finish too, so plenty of Irons in the Fire, so stay tuned……………….

 

 

 

 

My 4 into 1 is still making people happy after 22 years in business

Well, for 22 years I have been sending my very own 4 into 1 exhaust systems to Customers all over the globe and along the way I have many repeat customers.

I love hearing from them too, as they perform really well throughout the power curve and sound so cool when you get on the loud button.

Alexander Iverson purchased the 4 into 1 system for me and is over the Moon with the look, Fit and of course sound and I am sure that you will be just as happy when you purchase a system from me?

Weekend is here but its going to be damn Hot In Southern California

I know, I know- I should not complain about the weather, but- I left the shores of Blighty back in 1997, this weekend it will be in the 90’s and I am lucky that I now have the Barn to work in, albeit no A/C.  Its surprising how much you can get done when there is a big ball of fire trying to make you evaporate.

Today I shall be packing up quite a few New exhaust systems, with more on the way, busy time of the year for me as people are wrenching on their machines and of course, with warmer temperatures, then riding season is at its most fruitful, I too love riding early in the morning as the warmth of the Sun begins to make the tarmac steam and for me, there is nothing better to clear your head than a crisp morning.

But parts have to be re-stocked and I am trying to get the New Place in some sort of order, so I can pick and pack my parts a little easier and then ship right out to my Customers, I am lucky as the Main Post Office is just down the road, so that means I can take them directly to the Loading dock to scan and load the packages and boxes onto the truck that is going out to deliver.

I am coming up with a few different parts too and this all takes time, but I am enjoying what I do and when you work from your own Workshop with no landlord hassling you, a lot of stress simply disappears.

Happy Sunday everyone and hope you get a little bit of time to be able to do some wrenching on your machine, let me know if I can help by phone or text, 714-598-8392.  keep building and keep riding.

New beginnings for 2022, Looking forward to it.

The New Year is here, still a crazy world out there and I am not taking any risks to get ill again, I got all my shots, I then caught Covid and then at Christmas got a cold almost as bad as the New Omicron, what a shit start to the year for sure, but- I have got the cold just about beat, still coughing like a badly tuned motor, but I am on the road once more.

For over 20 years I have rented a building for what I do, we all throw away good money on rent and the Landlord is the only person that makes anything out of that, but- this year is all different, about 7 months ago we put in plans for a barn to be built on the 1 acre we have here in La Habra heights. We had to jump through the many hoops and have many inspections, but at last we are now making some great progress.

Once the Concrete slab was laid and left to cure for a whole month, we started to get the Barn ready to go together on Wednesday, the sun was out and the rain storm we had for a week before had gone, this is a really excited time for Carpys Garage and wanted to share some of the build with you.

A great Company that makes steel Barns for many years was the choice that we went for, robust and affordable, a steel skeleton is constructed and bolted with high grade bolts to the Concrete floor, this is a sturdy set up and am glad that we went this route.

I have no idea how I am going to decorate as yet, that all takes time and of course money, but the main thing is to get the workshop put together and then see what I can do to make it my own and have fun creating what I do from the comfort of home. And not a drive to work either.

 

This will indeed be the perfect place for inspiration and dont have to worry about parking, or the street sweeper etc or the Land lord coming by to increase their rent, this is a bitchin set up and super stoked to be doing this.

It is the perfect size for me and although will take a little time to dial in, it will be such a relief to jump out of bed and stroll up the yard to the Barn and begin to make parts or create builds to offer the Customers all over the globe.

I wanted a Red Old style Color Barn as the area we are in has many Ranches etc. And we thought this color will fit right in, hope to find an old Cart Wheel later to add to the side and of course old industrial Lights to mount outside, along with a Cow or Bull skull with Horns.

Lots t do but making great headway and will be a fun project as we go along, some might not understand the importance of your own workshop, but those who do, will really get how stoked I am to be in this situation.

 

Eventually I shall decide on a cool Barn door, as I don’t want just a regular roll up, they are noisy too, so I am looking into a few styles with Jennifer to see what would look good on the front.

It is also a nice wide opening, so I can get my bikes and Hot Rod in there with no issues, the run off is super good if we do get any more of the wet stuff.

Just wanted to share the news with all you lot, I know that a lot of you will be stoked for me and I look forward to making brand new parts here from the countryside of ideas.

Its Bulldog approved now and she will enjoy hanging out again in the garage as she was in many of my shops and loved hanging around in the workshop all day.

So, thanks for reading my little Blog and I will show more of when I have got other stuff finished in the Barn, but good things are happening and many thanks for sticking by me.

 

Thought I would show the New Little CB350RS HONDA that’s out and about, very Nostalgic looking, what do you think?

Happy New Year Everyone

Here we are 2022 at last, man – What a crappy 2020 and glad to see the back of it and start a fresh and hope that we all have some good health and enjoy life as much as we can.

I somehow caught the Flu over Christmas and it Royaly buggered me up, Only about 80% right now but at least I am up on my feet, and I wanted to make sure that I did a bit of work at the house and get a few things ready for when My Barn arrives for assembly on Wednesday.

I have a few Projects I would like to finish this season and I hope my health gets a lot stronger as I took quite a whooping last year with Covid and the Flu, so lets all keep our pinkies crossed that we are all fine and can go and wrench on our machines to our hearts content.

There are many things that I hope to make and offer on my website for all the avid Motorcycle builders out there, I receive so many emails and texts about what you lot are up to, it drives me to help get your machine completed, and sure hope that you can complete yours this year to get on the tarmac for the new season when it eventually arrives where ever you are located.

Just wanted to wish you all a Very Happy New year and thank you for all of your orders, emails, phone calls and texts, I love chatting to you all and look forward to continuing great communication with you in this New year we have all started.

Look Forward to seeing what you are all creating and maybe see you on the road one of these days?

 

Here is something to have a laugh at at days gone by back home 1965.

Time and Tide wait for no Man or Woman

No matter what is going on in the world, one thing remands the same, and that is the ticking Clock, she will always continue to grind away 24-7 and I am vert aware at times of that as deadlines come up real fast when yo are a small business, but, there is nothing better than being your own boss, so that out weighs the stress and difficulties that we all endure at times in the trade that we are in. Time to get on my Bike and start to design some New parts for you all.

Things are changing for me and not long to go until I get my Own Brand New Workshop/Barn, exciting times for sure and look forward to spending some quality time in there and banging away at some projects that I must get completed my self. Sometimes I need to Police my self to get things finished, but a New Workshop is something to keep you Motivated that’s for sure.

I have just made up a bunch of Braided Hose Oil Lines and Braided brake lines, one piece and 2 piece front brake lines to cover any of your builds and continue to make and design more parts for the inline four, as well as other makes too. Have fun on your Machines this weekend everybody.

 

 

 

4 into 1 exhaust systems for CB750 and CB550 still selling strong

Well Howdy Everyone

Hard to believe that almost 22 years ago I started making parts available for these and other machines and continue to do so today, I try and help everybody out where I can, and I really do enjoy what I do for a living.

None of these parts are made in China and I make all the Prototypes right here in California, with more parts I am designing right now for our machines and a few more brands too is in the works, but right now I am getting ready to build a Brand New Barn/Workshop and all the plans have been approved by the city , so not long until I can work from home once more.  I think you get more attentive to the detail and of course, can save any frustrations about driving to and from work.

Below is a shot of a 4 into 1 Ceramic Coated Exhaust system that I have sent to a Customer back home in the UK, and the system looks awesome on his 750-4 Honda.

Peter Hch Harrison In the UK has one of my 4 into 1 exhaust systems on his 750-four Honda.

I really enjoy what I do and thank you for sticking with me and not using Chinese Parts.

Never tire of wrenching on 2 or 4 wheels

With all this Crazy Mayhem with the virus and wear a mask etc., its nice for me to be able to just do my own thing out in the sticks and away from the craziness that has really changed the Globe right now, but I came across this photo of me many years ago when I created my own style of CR750 Honda and they were care free days that we still need to have . Below is how Life is today with just some of my very own rides and am blessed to live the lifestyle that I do.

I have a variety of machines to complete and am looking forward to new parts I will be making available to you all to help you with your own creation, half the fun is building and the other half is riding them.

I have built many styles of bikes and always scratching my Nogging to think of what to do next, but when the New Barn is completed, I shall be looking into completing some creations and more Blogs and videos to show you what I get up to out here.

If I can help steer you in the right direction , I surely will, this is like a big family to me and always feels good when a Customer informs me their ride is now on the road for the first time.

Get creative and you may have to strip that bike 3 or 4 times to get where you wanted, this bike above I built 3 times but in the end it came out just as I had envisioned it and was worth the blood sweat and tears.

How to build a cool set of forks for your CB500-CB550 or CB750 Honda SOHC Motorcycle.

I get so many emails asking about certain things that I create on the bikes and parts that I build here at my place, so- I thought I would do a little Blog on my Custom Fork service that I have been doing for many years and shipping these set ups all over the Globe. So below is what they start off like, just a bog stock set of worn out, tired, telescopic front forks.

These came off a bike that was parked up many years ago and the Customer purchased the complete bike for a decent price and wanted to take the machine apart and create his own cool Custom ride, he wanted my fork service and this is a Blog on what I did.

Looks like Dogs or cats or something Hairy had been crawling across this bike for some time, also if you look, you can see the tubes are toast as there are many pits in the tubing and hard chroming these days has got so expensive to do.

The Caliper will need to be completely torn apart and I will Blog that a little later on, this is not an uncommon thing to have sent to me to fix and rebuild and hope you enjoy this little journey of what I did to get these set of forks into a really Custom looking piece.

The main goal is to take everything off, then clean up on the outside and then once happy with that, the fun begins in the transformation of these fork tubes.

There is an array of parts that I need to rebuild these and as you can see I have everything for this to fix and get the guy a really nice set up for his Motorcycle. If you look, you can see I machined the lower Fork Stanchions and put grooves in the legs for a great Custom Finished set.

Above, you can see I am about to fit brand new Honda Fork seals to the stanchions and what I personally use is some Home Depot PVC pipe that fits perfectly over the fork tube and allows me to use the tube as a Press to get the seal to slide into the recess inside the fork and not damage the rubber of the seal.

I sat the forks on a small pad and then used my Rubber Mallet and gently tapped the pvc tubing until you feel the seal come to an abrupt stop, that means its into its seating and no more tapping required.

Once the seal is in, I plop the snap ring into its place using some circlip pliers, this holds everything in snuggly and no scratches on the fork tube. You can buy these at Harbor freight Cheap.

I use Brand New genuine Honda Dampener Bolts and crush washers, I like using the real deal and not the Chinese crap that’s out there, and this will have longevity compared to China’s inferior quality.

I also fit Brand New OEM Rubber Fork Dust Caps and to really give it that Custom touch, I fit Chromed steel Dust Covers to finish off the polished Finned Lower Stanchion.

See what I mean?  It really does complete the front fork in dressing the part to show you this is no run of the mill ride, it has attention to detail.

I finish the lowers off by Polishing the clamps and adding stainless Lock washers and stainless flanged nuts, this is a great look and easy to get a wrench on to remove the front wheel at anytime.

I cleaned up the dampeners and spring and set a pre load using 4 stainless washers, an old Motorcycling Racing trick, I also do not ever use standard fork oil, I do like the old guys did and use ATF and that’s so much cheaper to purchase too.

How do I know how much to put in forks? As many of the years of the CB750 have different lengths of lower stanchions, so the volume of fluid changes.

As you can see, I have the Factory specs for the Honda CB750s right at hand and actually sell a book with all the settings in , so I can easily look up year and model to get the capacity required.

Bang on the money and now this is all ready to button up and get the forks completed for the Customer.

See, they sure do look Custom now and am happy with the way these look and the preload is right on the money too, I also use Brand new fork Caps to give the top to bottom New Parts finished look.

So there you go, a Custom rebuilt set of forks that I offer and boy do they look sharp, not cheap but add the parts up yourself, and you will see this is a good deal.

I sure hope that you liked this little Blog, thank you for following me and purchasing my parts, its my passion and Career.

New Parts and New projects this year

Hey Everyone

Hope that you are all well and trying to continue doing what you enjoy- This Pandemic is a royal Pain in the proverbial arse, but we have to stay strong and continue masking up, keeping your distance and soon after we all get the Jab, hopefully we can get to some sort of even Keel and enjoy the freedoms that we once all took for granted.

Things will be changing a little with me as I shall be having a steel barn built to keep me close to home, I can make prototype parts and start to create some more motorcycles for Customers and of course my own, I have a few ideas for many things and here I can do all that and much more.  I shall be offering more exhaust systems, that are all made right here in California, none of the China crap will be here and hope that you can pass the word so we can keep our money in the USA as so much money goes to China, but none from me- I tell ya that for free.

 

I love what I do, I really enjoy making new parts, I also enjoy the many emails and texts that i receive every day, if I can help someone out of their dilemma, even if it does not involve using my parts etc, I am still happy as someone now has got their machine on the tarmac.

Have fun with what you do, its an awesome hobby of ours and everybody wants to help each other out, I get a lot of calls right now as people are of course at home locked down in some cases, so, as to not get bored, people are creating their own style machines and there are some great creative minds working overtime as I type this Blog today.

So get into them Garages, Sheds or back rooms and have fun wrenching, I am here to help anytime, be it phone, Email or text, sure look forward to hearing from you, stay safe and get wrenching.