HONDA 1981 GL500 Silverwing – Making 2 into 1 Megaphone Exhaust Systems

Hey Guys n Gals

Well, I picked up locally a 1981GL500 Silverwing the other day, Non running, purchased on a whim, not run for many years, Only just got it home last night as we had bad weather here, but it seems all there, the main reason is I think I may make some 2 into 1 exhausts for it and I think the CX500 is pretty much the same too? I have had a few enquiries so hope to make a start soon, let me know if you would like a set?

But this week I will tinker with this old girl to see what state the motor is in, if the carbs are goosed, I will invest in a New set that a buddy makes for these and see how that goes but, I will fit a new battery, New plugs etc, change Oil and filter and then see what we have as she rolls along fine, brakes work etc so may be lucky and get her to fire up if I run a seperate fuel cell to the carbs, if I have a spark, I am halfway there.

It is a liquid-cooled, 80-degree pushrod V-twin, with four valves per cylinder, displacing 497cc. Unlike some liquid cooled engines that are disguised to appear to be air cooled with bolt-on cooling fins, the GL 500 engine made no such pretense. The engine’s skin is the smooth exterior of its water jacket, with only a few minor ribs cast in on the rocker covers and lower crankcase.

The engine’s transverse orientation in the frame placed the cylinders protruding from the sides of the bike. This arrangement has obvious advantages for an air-cooled Moto Guzzi engine; it places the cylinders and heads out into the air stream for maximum cooling effect. For a liquid cooled engine where that air flow doesn’t matter, it creates a rather odd, lumpy appearance.

Adding to the oddness of the engine’s appearance, the cylinder heads were rotated 22 degrees from the axis of the crankshaft. This was done to create a straighter tract between the intake valves and the 34 mm Keihin constant velocity carburetors.

While this improved engine aspiration and performance, Honda made no attempt to conceal the design and as a result, it creates the appearance that the rocker covers were put on the engine askew.

For those of us brought up on vertical twins with nice, symmetrical barrels wrapped in cooling fins, all these angles, rotations and finless surfaces are a little radical. This set-up took some getting used to, but once done, it was easy to not only tolerate it, but to appreciate its surprising power and efficiency.

It’s even possible to get used to the torque reaction pulling the bike ever so slightly to the right when cracking the throttle at a stop sign.

 The GL-500 has an exceptionally light clutch that’s a joy to use on day-long rides. Power reaches the rear tire via a low maintenance drive shaft. The five-speed transmission is an easy-to-use, positive shifting thing that in my mind could have been improved in only one way—the addition of a sixth speed.

The engine’s excellent torque and willingness to rev has the rider constantly reaching for the clutch for one more upshift after fifth gear. The engine spins at about 5500 RPM at 60 MPH in fifth gear, making it seem to work harder than it should have to.

A six-speed overdrive arrangement would have given the Silver Wing a much more relaxed tone on the open road, and perhaps less vibration in the mirrors. This design might have caused an occasional downshift on long or steeper inclines, but for most flat highway work, it would have been an improvement. A sixth ratio may also have increased the bike’s already impressive fuel economy—routinely 55 MPG on the highway.

The GL 500’s instruments and rider controls are all first rate. Large dial faces on the tachometer and speedometer are easy to read. An engine coolant temperature gauge is built into the lower edge of the tachometer and a trip mileage meter is included in the speedo.

Large, easy-to-see indicator lights are carried in a separate panel between the gauges. The ignition switch, choke and front fork air valve are all up there in the cluster, as well. Even the fuses are up on the steering head beneath a flat black cover panel over the handle bar.

The double-piston disc brake up front generates just about as much braking force as you need on demand. Squeezing the lever gradually brings on gradual deceleration; pull hard, stop hard. The rear drum brake has a similar responsive feel to it, making it possible to stop the S-wing very hard in a straight line.

The interchangeable pillion seat and travel trunk make the bike more versatile in a way, as long as one has the option to pick between the added carry-along capacity of the trunk or taking a passenger; but you can’t do both.

The GL-500 wasn’t much of a pavement projectile when it was introduced and its position in the performance hierarchy of 30 cubic inch displacement bikes didn’t improve over the years. But, Honda didn’t design the bike for pulse-pounding, wheelie-pulling acceleration and top-end speed.

Over the years, the machines have proven themselves capable of accomplishing what Honda did intend them to: reliable, practical, long-term service in the mid-range touring and leisure riding class. In the U.K., many of these bikes are still in service as courier bikes and have astronomical mileage totals on them.

Its engine and drive-train combined some radical elements in terms of the transverse, finless, four valves-per-cylinder, V-twin engine with practical, proven elements like the age-old pushrod valve train.

Air-adjustable front and rear monoshock suspension was rather radical at the time for a 500 cc machine but the bike’s rake, trail and wide bars gave it a practical, well-mannered feel out on the road. Shaft drive added practicality for long, long highway miles with minimal maintenance.

1981 Honda GL-500 Silver Wing Specs:

    • Engine: Liquid-cooled 80°included angle pushrod V-twin, 4 valves per cylinder

 

    • Displacement: 497 cc (30.32 in.3)

 

    • Bore x stroke: 78.0 mm x 52.0 mm (3.07” x 2.05”)

 

    • Compression ratio: 10.0: 1

 

    • Carburetion: Two 34 mm Keihin constant velocity w/accelerator pump

 

    • Transmission: 5 speed, constant mesh, wet clutch, shaft drive
    • Electrics: 12 v transistorized

 

    • Frame: Steel tubing backbone, engine as structural member

 

    • Front suspension: Telescopic air-assisted coil spring, oil damped

 

    • Rear suspension: Mono-shock swing arm (Pro-link)

 

    • Front brake: Single disc hydraulic 11.0”

 

    • Rear brake: Single leading shoe drum 6.3”

 

    • Front tire: 3.50 S 19

 

    • Rear tire: 130/90 16

 

    • Wheelbase: 59.3”

 

    • Seat height: 30.4”

 

    • Fuel capacity: 4.6 US gal.

Christmas Day is almost Upon Us.

I can almost hear the bells jingling of the Jolly Fat Man from Lapland as he cruises through the sky on his way to everyone’s chimney.

Still time to get some great deals on exhaust systems as I Ho Ho Ho my way through this month of Motorcycle parts and apparel etc, so check the website out and see if there is an exhaust system you would like and at $100 off. well thats at least a tank of gas in ya wagon?

Well I hope you have a great week and it wont be long until you have a few days to relax in the garage, shed or Barn and work on your machine.

By the way, the exhausts sound awesome, 95 DB but you can always use fiberglass packing on the baffle if you find it annoying, but few do I assure you.

Sound up and sit back.

The Sidewinder Exhaust System for SOHC Honda CB750 CB550 and CB500 Four.

My Exhausts System named the Sidewinder is a Fun and Easy to fit 4 into 1 Performance system that will fit all CB750-CB550 and CB500 Four Honda Machines.

I am super proud of all my systems and this one I like because it allows for you to use your main stand if you so wish, the system flows so well and breathes like New lungs for a smoker.

I have sent these to all over the United States and the Globe, I get so much Positive feedback it really does make my day and of course, make my parts help people get their machines back on the tarmac.

 

Just thought I would share some pics today seeing its a Sunday and many people will be either on their machines riding, or building.

Have a great weekend and if you can get some time with your 2 wheeled machine, that would be even better.

4 into 1 exhaust systems for CB750 and CB550 still selling strong

Well Howdy Everyone

Hard to believe that almost 22 years ago I started making parts available for these and other machines and continue to do so today, I try and help everybody out where I can, and I really do enjoy what I do for a living.

None of these parts are made in China and I make all the Prototypes right here in California, with more parts I am designing right now for our machines and a few more brands too is in the works, but right now I am getting ready to build a Brand New Barn/Workshop and all the plans have been approved by the city , so not long until I can work from home once more.  I think you get more attentive to the detail and of course, can save any frustrations about driving to and from work.

Below is a shot of a 4 into 1 Ceramic Coated Exhaust system that I have sent to a Customer back home in the UK, and the system looks awesome on his 750-4 Honda.

Peter Hch Harrison In the UK has one of my 4 into 1 exhaust systems on his 750-four Honda.

I really enjoy what I do and thank you for sticking with me and not using Chinese Parts.

Exhaust Orders going super strong right now

Hey you lot, wow! Is all I can say, so many exhaust orders plus tons of parts going out the door, trying to keep up all the demand for parts for you to complete your Motorcycle Projects, so you can get out on the tarmac and blow all of lifes cobwebs out of the New Exhaust system I am supplying you all with.

So many Negative things going on in the world right now and as many of you are locked down in your place, you are getting positive things done like completing your Custom machine, and once you get out of your dwelling, you can enjoy the freedom of the roads and breathe in fresh air at 100 mph.

I have sold so many over the years and continue to offer a super fun system thats easy to install and made right here in Southern California, many people ask about my systems and then they email me after to say how wickedly cool these sound.

I really enjoy my job and seeing people happy, I have been doing this for over 20 years and still ride every single day of the week, and I want to Thank You All for supporting me in what I love to do.

Thank you all for your Patience, it is so nice to know that you like my parts and, I continue to push the envelope with new products coming out all the time, I push hard at pleasing everyone but must admit I have been over whelmed with orders these last few weeks and thank you for all understanding that some of these things take time as only now are suppliers opening their doors.

Its always fun designing new parts and I will be bringing some New systems out soon for you to try on your inline four Honda  machines.

The exhaust systems are affordable but function so well, you will love the Tone and over run and the mid range really comes into its own compared to others out there in the market.

If you want something that Fits, and works very well, and- Getting value for money, Look no further, I ride, many other companies dont even own a Motorcycle, what does that say about them? They are just in it for the money, to me this is my Passion and Lifestyle and I continue to push that proverbial envelope.

Have a Great week and look forward to hearing from you about your inline Four Motorcycle at carpy@carpyscaferacers.com

Peace and Grease to you all.

 

 

 

Working in this Pandemic time of life

Well, as many of you are in the exact same boat as we are, this Pandemic is a terrible thing to happen to anybody, but, we are abiding by the safe distancing and I continue to try and make parts from home and in a timely manner, but, as so many people are now stuck at home, it is the perfect time for you all to be working on your projects etc.

I have had many orders already and wanted to let you know that I am working as hard as I possibly can and in the amount of hours available, to get your orders completed and off into the mail to you, I have customers all over the world and EVERY one of you is important to me.

Please could you have a little patience with me on special orders, ie Exhausts, as I have to get all the tubing, and bends, weld and sand and then send to the ceramic coater, this does take time even in normal circumstances, but I have so many Exhausts on order, I am trying to get everything completed as fast as I can.

 

I will be bringing new parts out soon too, and will post them on my website as soon as they are completed, so keep checking back from time to time.

I also appreciate all the orders and giving me the opportunity to make parts for you and keep my family going in these difficult times, being self employed has huge risks in times such as this and I cannot thank you all for the orders, no matter what the size of them are, they all add up.

Let me know if I can help you with any parts for your ride, as I have been doing this for over 20 years in Southern California and have so many repeat Customers, you are all like Family to me to be honest. Stay safe everyone and thank you for purchasing from me, love you all.

 

Exhaust systems for CB750 CB550 and CB500 Models

Need a great sounding 4 into 1 exhaust system for your inline four? Something not only affordable, but made right here in California, not in some sweat shop in China.

Back in 2000 I began with the first to offer 4 into 1 Performance 4 into 1 systems, nobody was offering them and I wanted to have that sound of yesteryear when people Street Raced and Drag raced, to show who’s inline four was the best sounding and fastest. That crackle of the system was synonymous with all the 70’s Japanese Motorcycles that had landed over here and people wanted to hop these engines up. Here is my First one that I offered almost 2 decades ago and I am still going strong today.

Since then I have sold well over 1000 units of just the 750 alone and close to 900 on the 550 and 500 systems, a goal that I am very proud of reaching and of course surpassing too.

Made right here, these 4 into 1 systems are made from steel and have the option of a Raw material for that old Race Track style, or you can choose a few different color options and get your system Cerakoted with Ceramic paint and stand out from the rest.

So if you want Raw steel or Coated, I am the man for your inline Fours requirements, as this is not Just a job, its a lifestyle for me, above is a Bronze color ceramic Coating 4 into 1 that a Customer ordered and boy does it look great.

Let me know your requirements and I will see if I can help you get that machine back out on the tarmac and have fun hitting the corners on weekends etc.

I love to help you get your machine running and of course sounding great and this is a super way to go and easy to bolt on and go.

We ship all the time and to all over the globe with customers in Finland, Russia, France, Spain, and even have sent systems to Cuba!  Your one stop shop, with more parts coming all the time.

Give me a shout if you need something for your ride, be it a 750, a 550 or a 500, I love to help and that what it is all about.

These make great gifts too and you know they will be stoked when they unwrap their new Performance system for their Honda four Motorcycle.

Thanks for reading my Blog today and hope that you can have fun with your motorcycle this weekend. If I can help, you can call or even text me.

Girls who Ride- A superb machine

Often I tell people that it is so refreshing to see many Girls- Women that are taking a very Healthy interest into the Two Wheeled fraternity, I have always had an admiration for female riders, as for me personally, I would think it would be quite boring sat on the back of a Motorcycle, whilst your partner is having all the fun.

jenn2

My Girlfriend Jennifer Sun has her Own T100 I bought for her and she rides all over the place and love seeing her ride, and when I heard about Jennifer bailey having a really cool  Honda CB550, well, I just had to share, as I really hope to see many more women on Motorcycles.

The past few events I have witnessed has been phenomenal when it comes to seeing more women riders, there are so many out there now that people are taking notice and Jennifer Bailey who I am featuring here is just one of so many that have as much as a passion for this hobby as anyone. Good on you Girl, love the bike.

exhaust jennifer bailey 550b

 

Jennifer and her husband Blake Bailey run the Motobailey Shoe Co. – known for their classically styled, Kevlar-lined leather motorcycle boots. Both Jennifer and Blake are avid motorcyclists, Jennifer started our a few years ago on a Kawasaki Ninja 250 but after becoming friends with Karly Kothmann and seeing her beautifully rebuilt Honda CB550 she knew it was time for her own upgrade.

exhaust jennifer bailey 550j

Jenns choice for this CB550 was quite easy really, compared to its bigger Brother, the CB750 is way more heavier, and more cumbersome to maneuver , also the 550 isnt much slower, probably about the same take off to 60 foot speed, it will lose out after that through the Torque and Horse Power of the Larger 750 but, that can be another bike further down the road.

exhaust jennifer bailey 550g

Road and riding experience is key in this area and the Honda CB550 is the perfect candidate to learn and hone new skills to give not just a safer over all perception of Motorcycling, but also the lighter weight will give you a little more confidence as this is a nimble and well balanced machine.

exhaust jennifer bailey 550f

The CB550 was the perfect Platform to create a new ride, something that you can custom build to your taste and budget, the sky is the limit as with a few modifications such as Smoothbore Carbs, a street race cam and Drive sprocket change can turn this smooth linear power inline four, into a Tarmac eating Mean machine.

exhaust jennifer bailey 550e

Just time, Money, patience and experience will engulf you and then your hooked.

CB750 Bikes are not as plenty ful as they were when I first started to create Cafe and Brat bikes, the 550 is slowly becoming that way now, as the wonders of the internet, Instagram, twitter and the like have made it so much easier and harder at the same time to find a really good deal on these Classic Honda’s.

exhaust jennifer bailey 550d

JENNIFER’S CB550 BUILD

Blake wasted no time in finding a 1974 Honda CB550 for Jennifer, it was a little worse for wear, running on two cylinders and needing a comprehensive rebuild. Work started immediately with a teardown, the rear subframe was chopped and a new one fabricated, with a new seat pan, seat, and low profile running lights.

exhaust jennifer bailey 550c

It took time, but once the engine had been sorted and was running properly, with the carburetors synced and re-jetted, the attention shifted to the aesthetics. The goal was to create a clean, minimalist cafe racer that wasn’t flashy – just functional and fun.

exhaust jennifer bailey 550a

New triple trees were sourced from Dime City Cycles, as well as clip-on handle bars, a new (smaller) headlight, and the tank and wheels were powder-coated in Black Chrome by Overland By Design. A Carpy 4-into-1 exhaust was fitted, with pod filters installed on the carburetors in place of the original airbox.

exhaust jennifer bailey 550

A new wiring loom was put together with significant input from friends Tyson Carver and Tanner Kothmann, powered by an Anti-Gravity lithium-ion battery, with all the important electrical gear stashed up under the seat in a tray supplied by Cognito Moto.

 

exhaust jennifer bailey1

So come on Girls, get into the Garage and finish off your creations as I love seeing you all out on the road, we all ride as one, we are a family, bonded by our 2 wheeled fascination.

Thanks for reading my Blog today, Busy weekend ahead but life is good in the fast lane and I feel I am still to young at heart to pull over and get in the slower lane.

 

Our Royal Enfield gets another exhaust.

Hey there you lot

 

Well, if you are looking at this Blog, you are probably interested or even own one of these Red Rockets? below is a Video i took on my little Camera and the sound really is quiet ccompared to real life, but- you will get the idea.

 

Now, even though I like the bike, the exhaust is something that I am not a fan of, so here at CCR, we have come up with a Cool, classic reverse Cone Megaphone that fits the bill.

This time I fitted the new Megaphone but I found it a little too noisy if you can believe that, but it needed just a slight tweak as I fear the neighbors would not be happy if I blapped home on this every night and needed to find a good Status Quo.The one in the video you see is just raw seel and, until I am happy with it, this one will stay until we make the Stainless steel versions which will be in Raw Stainless and polished stainless and that choice will be yours.

 

So, here is the last Video for now and to be honest, I am happy with it, the motor was still cold too and she still ran and didnt have to map it, so am really happy, the video I do next week will be with the completed stainless Steel megaphone and they will be available to purchase next week.I shall also take a few more videos of the bike going along the road so you can hear the other tones of the Megaphone when i change up and down the gearbox. Can’t be much fairer than that eh?

 

 


Let us know your thoughts at carpy@carpyscaferacers.com or you can always drop a wee bit of coin in the slot to us at 714-996-4597.
many thanks for looking as we love to hear your views good or bad, we love what we do and have been over here doing this for 14 years and its great meeting new flk who are as mad about Motorcycles as us.

Remember- the final product will be stainless steel and will look awesome.

Monarch Megaphones for the Thruxton

MONARCH” Megaphones for the Thruxton now available and boy are they neat.

 

As you saw from the video above, the exhaust sounds crisp, responsive and looks really Nostalgic.

Available in Raw Stainless steel for that race look, or polished to a chrome like finish, these will stand out in the crowd.

 

 

We make these from.035 Stainless Steel and are so stoked at the sound, as I did quite a bit of research and ran 3 different types and baffles until I got the sound i wanted and I think I have a really crisp sound.

 

These are for the 900 Triumph Thruxton and you fit these the same way as your originals, so no special tools needed, the photo below is the ones we polished.

 

 

 

They also have a clamp in case you have lost yours and these are cool too.

Have a look and see what you think, these ones I am now showing are the raw stainless and I like these too as it reminds me of the old race days.

 

 

 

Available right now and we ship 6 days a week and send all over the globe too.

 

 

You will not believe the crisp sound that these puppies let out and I really am glad I went with this style.

 

Just have a look and all you have to do is chose whether you want raw or polished its as easy as that.

We believe these truly are the best on the market and boy do they crack when you twist the throttle, these are really responsive too.

 

 

 

We are making a number of different parts now for the Triumph Thruxton and Bonneville and also have a Triumph company interested in our product line, so that is a good thing right?

 

We love what we do, Motorcycles are my life and I hope that you enjoy what we produce and sell.

Below is our polished version, so the choice is yours, I bolted mine on and they run loud and hard and didn’t have to Map.

 

 

Thanks for looking and keep checking our products.

 

 

So-if you love Trumpy stuff, you will dig our parts for certain.

 

 

Enjoy the website, we have a brand New one almost ready to launch too.

 

These Monarchs are sold as a pair, all you choose is if you want raw stainless or polished stainless, easy as that.

 

Thanks for having a look and a listen.