The Vesco Honda SOHC 1974 CB750K Custom Built Brat Bike

Well, this was a super fun build that I did and it is not often that I purchase an old snotter and then, after building it, sell it back to the owner I purchased it from, but this was how it was, I saw that there was a SOHC 750 in a garage in the City of orange for sale and made arrangements to drive down and take a look at it.  once I got there and the garage door was lifted, I could see this sorry arsed looking inline four that was parked up, leaking a little oil and looking worse for wear.

I mean, it had everything there to make it look cool, but- it had not run for many many years and the young lad who owned it said he tried a few ties to get the bike to run but he lost interest and its been sat in the garage just collecting dust, so- we stood and kicked the tires for a while and eventually came up with a figure, shook hands and it took the three of us to push the old girl into the back of my van, but at last I had this old 750 in the Transit and had already worked out what I wanted to do with this 500 pounder machine.

The old girl is in my van and getting ready to drive home, I looked at the title and noticed his last name was Vesco- Your not related the the famous Don Vesco are you? I inquired.

Yes, he was my Grandfather, That is so cool as Don Vesco held many Land Speed records and had tons of 750 Honda’s back in the day, so I was super stoked to be able to own something with Vesco’s name to it, so, I drove home with a smile and half an hour later I pulled the old girl out and took a look at what I have to play with..

The Old girl was tired but, this is not my first 750 and as I have been creating Custom Motorcycles out of these here in the USA for over 20 years, I was quite eager to see what I had to work with but knew I had my work cut out if I was going to make a Custom creation out of this 1974 Honda.

Motor needs some love and had no idea if it would even turn over but I love these inline four engines and was going to see what it took to at least get to run and see where I can do with a full build on this 500 pounder.

The carburetors had seen rain, wind and snow by the look of it and the slides were stuck solid and as I have have rebuilt many of these rack of four set ups, I wasn’t too worried and thought I would strip the bike to where I need it to be and see where I am at.

 

I wanted to try and get this running, so I pilled carbs off and cleaned them up, fitted new jets etc and fitted new intake manifolds , as well as putting an old set of handlebars on as the clips on’s didnt fit right, I also hooped the frame as it was cut already and thought I would add my own style seat and see if I can at least fire it up, I had a 4 into 1 exhaust that I make that was in the rafters, so pulled the old rusty Kerker off and fitted mine, added an oil Pressure gauge so I can see where we are at if the old girl fires up.

The rims were too rusty, and was lucky to have an Original set of Lester wheels in storage that I could use on this bike, so fitted them and added some new Bridgestone tires and fitted one of my drilled brake rotors to the front end too. This bike went together really quickly and in the space of a week I was ready to fire this puppy up and see if it would even be able to move under its own power, I had spare parts in my garage or in my storage so it was a zero cost other than the tires to put this Honda together.

With rebuilt carbs and my 4 into 1 system cut down to a more aggressive loo, I was eager to see if this will fire up, it had compression and spark so I kicked her in the guts and she fired up right away with a nice brak from my exhaust system, I knew this would be a fun bike.

I made the handlebars and the seat too and this was probably the most comfortable bike I have ever ridden, I was so suprised how much fun this bike was and it had linear power too.

Well, I was happy at the way this bike was looking but the gas tank looked horrible just black and wanted a cool Custom 70’s flake look set of tins on this bike now.

 

So, I thought I would use the original tank that was on the bike, but wanted to get rid of the factory gas tank fuel cap and make a custom set up, just to be different.

I cut the old neck off and then ground it all down to make sure this was flat to the tank, I made sure there was no gas left in this tank before but it had been empty for about 7 years lol.

I make a gas cap kit now and this is how I did the conversion on this tank, as you can see, I fit the weld in Gas Cap Bung into the opening on the top of the petrol tank.

It sits in the original location really well, I simply ground all around the gas tank to make sure I have a good ground and then simply tig weld the bung in place, for a neat smooth Custom look.

All welded and to be honest, I do not need to grind the welds as I shall be doing a little body work on this to smooth everything out, so this will be covered up anyway.

I used a Harley screw in Gas cap and this really gave it a custom but Classic look, I was really happy at the end result of this and glad that I went this route on the bike.

Now that looks a lot better with the Custom 70’s style paint and am happy I went this route in the end, the 750 looks pretty tough like this.

This bike turned out great and even though I wasn’t finished with it, I wanted to get a few miles on this bike before I finally completed the other bits that I wanted to do. As you can see, the Vesco bike is on the Dry Lake at El Mirage where Don Vesco himself races bikes and broke records and the day this was fired up, Team Vesco did over 400 mph at Bonneville, so I thought this was fitting that i was at a SCTA meet in El Mirage with my Girlfriend Jennifer.

This has a great stance and is so comfortable to ride, the drive train works smoothly and my aggressive 4 into 1 barks like a scolded dog, I fitted an Led headlight that is 5-3/4 inches with internel led turn signals to make it all legal for the road. She sure looks swell out there in the Desert.

I like the meaty Bridgestone tires that were shoe horned onto the Lester Rims, those rims came of a CR750 Race bike and I had them in storage for almost 20 years.

I love it out here at El Mirage dry lake, if you can get a chance to get here for the SCTA racing, you should, I loved taking the Honda out here and I think it felt at home to be honest.

So there she is, the Vesco Honda Four, a brute of a bike and it looks pretty tough out there in the So Cal desert, I am so glad I went ahead and built this machine.

Now it was time to take the bike back home to Las Mirada but what a great time we had out on the dry lake, watching the Hot Rods and Motorcycles race on the Lake bed.

My Girl Jennifer takes the reins as I help a broken down Motorcyclist on the race track at El Mirage SCTA event.

So, I now get ready to put the Vesco bike in my Van and take it back home to my garage and figure out what I am going to do with this Motorcycle.

So, I sit the bike on the drive way and I am think of what else I might do to it, and I have to write a few emails to customers etc, it was when I got on the computer I see I got a message that I had been invited to the OG Bike Build show in LA and its in about 4 weeks, heck! I could maybe strip this bike and redo it to how I want to and show the bike, of which is a tall order but heck, why not eh?

So, even though it is a tall order, I had to come to the decision to take this bike and strip it to the bare frame and begin a cool build for the OG show, I shall still keep the Gas tank and side covers the same and the Handle bars etc but the rest will get some rework.

The strip down begins, I want this to be a trick frame when I am done and now is the time to take the bull by the horns and remove everything from this 500 pounder and make this a head turner.

I am taping the frame where I will be cutting and making quick release Custom Pieces that make engine removal and cylinder head removal way easier as the stock frame is so difficult to remove the motor when in the cradle.

Top frame removed and I shall be fitting my New  Steel tubing Frame kit that I now offer on my website for the 69-78 CB750 Chassis.

Heave ho and away we go, I have removed so many engines on my own over the years, there are many ways people do it, some lay the frame down etc, but I like the old school brute strength of removing the 230 pound behemoth, I always go this way and then put the motor on a milk crate as its about the same height as the lower frame rails, I am always knackered afterwards though.

 

Well she is out at long last, time for a cuppa and an Ibuprofen lol- But seriously, the Motor is out and now the hard work begins, you too will notice how dirty and grimy a frame becomes after being used for 40 years and this thing has more oil on it than the Tin mans Elbows.

I Have welded the New removable top Rails in the chassis, now time to cut the right Lower side of the frame, so I can make a removable side for the 750 Four.

As ypu can see, the top rails and side rails are now in place, looks bloody awesome and not seen this EVER done before, I wanted to really push the boat out in the short amount of build time that i have on the Vesco Honda, I bet people wont even notice it when I am done.

Make sure all the weld area’s are clean and my Kit that I sell will work great for all of your machines from 1969-1978 and glad I have made these kits to be honest.

See, all nice and shiny, and soon to be ready to media blast all the paint on, prep and paint for a Custom Color and this time I think I shall go with a metalflake Silver, to keep with the Custom 70’s paint style.

All media blasted, she is now ready for the start of paint, this will take some time as i want the thick flakes but this will look great in the Sun against the Gold of the tank etc.

The race is on, and as you can see, I have the Silver Flake paint on the Chassis and I went ahead and chromed the rear swing arm, just for that added Custom look.

I have to rebuild some front forks, I went ahead and machined the fins in the lowers and polished them, then I needed to add new seals to the old girl for new life.

I use a piece of Plastic tubing and gently tap the tubing onto the seal and this easily presses the fork seal into the stanchion with no damage at all, so easy to do like this.

Custom look and even have chrome topper caps on the Original black covers, just to give it some nice bling and look a little different from the rest out there.

New tubes, springs and I set the pre-load using 4 stainless washers, as I dont like using that Plastic shit that many fork places offer, washers is the old school way and I also use Automatic Transmission Fluid instead of gear oil, another old school way.

Time to work on a custom rear brake Hub Assembly and I shall strip these, clean it drill the holes for aeration and cooling the hub and then polish it and fit new brake shoes and actuator arm to it.

All done and am happy at the look I was after, a nice custom touch that I do and offer this service to many people and is available on the website.

Front brake rotor gets the same treatment, I do all this at home and use my old drill press to make all the holes and then countersink both sides, for me, its therapeutic to be honest and boy does it look good when finished.

Now I just need to clean it up, paint the center and I shall be ready to mount on the Original 1977 Lester mag wheel, now for the cool pics below.

You can see the Custom paint nicely, all seems to flow really nicely and am super stoked I got the job done in time and it runs like a top, this sure is a stunning Custom bike and am proud to have completed such a creation, I just went for it and there you go, I have never built a bike twice but it was well worth all the hard graft.

Rebuilt and polished Caliper, Rotor is polished and painted and braided brake lines too, I did all I could think of on this machine, it really is a head turner.

Vintage style metalflake Candy paint with fish fad aways, captures the spirit of the build and hope that you like the direction I took on this SOHC bike.

Custom master cylinder, new switches, hand made and triple chromed handlebars really do set this build apart from many but- I hope I have inspired you to have a go at your machine now?

I wanted something a little different on the exhaust set up and thats why I thought I would go with a stainless steel 4 into 2 into 1 performance set up and boy does it sound sweet.

I did so many tricks to this bike, I machines some upper fork covers to match the lowers and this time I went with a Custom headlight that is so different than the others that you see, it is pleasing to the eye and I just cannot stop looking at this bike.

You can see the detail and the quick release chassis rail too, hope you like what I achieved in such a short amount of time?

Custom drilled levers, hand made front fender and a machined bucket out of 6061 Alloy to house the GPS speedometer, all flows together on this 74 CB750 Honda.

The Devil is in the detail they say, I did as much as I could in the short amount of weeks I had, but so stoked the way she turned out in the end, well worth the hard work.

Riders view, thats a GPS speedometer and I had to hand make the housing , this really is so cool to look at from any angle, so many tricks on this ride.

Re-charged shocks with Custom machines finned covers and 2 inch allot risers,make this Brat bike sit to the height I needed to sit my fat ass on top of.

Oh yeah- I even painted a Vintage Skid lid to match the paint scheme of the bike and think it worked out pretty good.

The stainless exhaust systems has a deep bellow that gets your attention, and this breathes so well it gives you Linear power all the way through the band.

This has been a fun adventure, not sure I could warrant another build so fast but this was a fun challenge and the cool thing is that the original owner that I puchased it from loved it so much, he bought it back off me.

So many cool little Custom touches I did on this bike, I would have to take a long hard look to remember what I actually did.

Sitting in the parking lot in Downtown LA, I got many cool remarks about the Vesco Honda and so glad that I made it in time to show people what this bike is about.

Hard to top this build but, I love creating them and hope I can continue having fun with this old 750 Honda bikes of the Nineteen Seventies.

Just goes to show that with a little imagination, there is a lot that you can accomplish on something, I was certain I would get this completed for the show too.

Plenty of eye candy and color, hope that you like what I have managed to create.? The good old SOHC Honda Four.

Took me some time to figure out the finned aesthetics etc  but the long process worked out really well and all seems to flow very well on this Custom Build.

This bike does look really well in the sunshine too, all the nuts and bolts are stainless steel too so no rust ever.

The Vesco Honda sits pretty level and you will be surprised how comfortable this Motorcycle is, I sure miss it already. LOL.

A tough bike, super strong Motor and sits well, this will last many many miles and hope to see it again one day.

Thanks for taking your time to read about this Vesco Honda build, I hope you have enjoyed what I have created?

Sat in my driveway before I took it to the Original owner in the City Of Orange.

Well I guess its onto another build, hard to top this one though.

At the OG show in LA where the Vesco Honda made its Debut and many people gave me the thumbs up.

 

 

 

 

 

 

 

 

 

The Vesco Honda Custom Machine fires into Life

For many years this bike was left dormant and looking in a sorry state, I completely stripped this old 74 Honda and Custom worked on the frame to give it the opportunity to remove parts of the chassis if you need to get to the motor.

This bike is kind of a 1970’s Street Muscle Machine for the want of a better description and I am so happy I went the way of a Metalflake Silver frame and a Candy Pearl bodywork design, this screams mid 70’s and the ole 750 sounds tough as old boots.

I have custom welded the gas tank and now it uses a screw in Harley cap and is smoothed over and the seat is one of the most comfortable I have made, using memory foam and expensive Quality Leather, I hand bent the handlebars and triple chromed them and the stance is bang on and really nice to ride around on , and Love this bike and am so happy at the end result.

Obviously, originally belonging to the infamous Vesco Family and now they have a 428 MPG record with their Streamliner, they have shown interest in the machine once more and love the way it has turned out.

The 4 into 2 into 1 Stainless Exhaust system Growls nicely and suits the bike as the headers hug the inline four motor, it now has that old school Gold tint to the headers now she has been fired and it is a tough looking Motorcycle which ever way you look at it.

From every angle you can see detail and I am happy that I put a lot of hard work in detailing this inline Four, these sure are good solid bikes to use as a Platform for any guise of style.

The Original Lester Spoked Rims I removed from a CR750 Race bike that was being parted out and glad I got to use them, as I have had these in storage for about 15 years and nice to re-use parts from back in the day.

Here are just a couple of lists of some of the things I have done to this motorcycle.

The OG Moto Show was a Blast this weekend.

Well, finally I managed to get the old girl put together in time for the OG Moto show in LA this weekend and only by the skin of my teeth, but it was all worth it in the end.

The Bike came out really well and I received so many congratulations from people that saw the bike, it was fun showing it and many people taking photos etc and made for a fun weekend thats for sure.

Plenty of cool machines there this year and the weather could not of been better, although for three weeks before this, it rained all the bloody time, no idea how I managed to bang this out in less than a month but I pushed hard and got there in the end.

There were so many details on my machine, I am sure not many people even took note, but one thing they loved was the color set up and the way it all flowed and of course sparkled, due to all that metalflake paint.

I am super Stoked at the way the bike turned out and happy to of got the bike to the show, as a lot of people wanted to come and check it out and it sure has a lot going for it.

She sits well on the Lester Rims and I made my own Handle bars and chromed them and they are so comfortable, nothing like your own Custom Handlebars.

The Bike looks great in the Sun and I am glad that I came up with this Classic 70’s styled Flake, it just needed to be like this and it is pleasing to me to look at.

Still ant to do a little more to the bike but it turned out as I imagined it would and it will be a lot of fun to ride around Orange County, this is a strong Motor and will run great.

The 40 year Old Rims look good with New brakes and tires etc and, these are Genuine Lesters off a CR750 that I purchased a few decades ago now and I knew that eventually I would get to use them on a build, very strong rims and gives that 70’s era the right look on this machine.

I went ahead and did the quick realse system on the frame rails on the side and the top, that way, if I need to work on the top end I can keep the motor in the frame, Or if I need to remove the whole engine, getting to it is a whole lot easier with the side rail off.

The Exhaust is Stainless and the bends are right on the money for the exit, a crisp look that you dont often see these days and am pleased at how this turned out.

Well, you cannot get much wilder than the paint and I wanted it to scream Flared pants and wide Collar shirt and it sure does, I cut the old gas cap and neck off and welded a harley version for a more crisp look to the petrol tank and am happy that I went this route in the end.

The Matching helmet i thought would be a good effect and many people commented on the skid lid which is a British 1950’s style Davida piss pot.

Of course, I really wanted to make a statement on the bike here and went the whole hog by creating some machined forks and uppers for the Vesco bike and machined a piece of 6061 Billet to make the finned bucket to house the GPS speedometer, the finned headlight came out pretty cool too.

I wanted a Stainless 4 into 2 into 1 system this time, let the Old Girl breathe and a unique look that you really dont see these days, its a nice free flowing stepped set up that will work very well all the way through the curve of power and will sound pretty unique too.

Having the right stance was important to me and she sits really well on the tarmac, I have a 110X19 on the front and a 140 by 18 on the rear nd they fill the rim out nicely .

Available soon: My Bobbed front fender all made right here, I wanted something that would really hug the tire and this sure does and does not rub at all.

The Polished rear Hub was drilled by me, I don’t make the pattern up on a template, I just go with the flow and they always turn out really cool, they get rid of heat and any brake dust too.

This Vesco Honda started off as a non running bike and I knew that I would get this thing back on the Tarmac, its a great feeling to get to that stage as many of you have and will understand the Euphoria that goes through you when you hit first gear and let that clutch lever out.

This really sits well and I am glad that I had a go at a full Custom machine for this show, it is a fun motorcycle that really does turn a lot of heads.

I fitted slightly over-sized tires to this bike as I wanted the Custom Brat to have some thickness all over and it really does give that effect, plus for me, more Rubber on the Tarmac, better the grip right?

The weather was great for a Motorcycle show too and LA is a really great place to put on such an event, so glad that I got invited to this again.

Thanks for following this build, it was a tough one as I had a month to do this but we got there, even with 3 weeks of rain, it was a task I really didn’t think that I would finis in time for the show but, persistence paid off this time and cannot thank you all enough for the encouraging words you gave me to keep going forward and not give up.

The 4 into 2 into 1 Stainless Steel Exhaust system came out just how I wanted it and a nice aggressive kick out with a Chromed Baffle, the Chrome Swing arm sets it all off too.

I have had built a lot of these bikes over the 19 years here but this one was a challenge and sure hope that you like what i have done to the bike and it is a different look but I like some things that are Unique and believe that this was the style it should end up as, fresh look with a lively Metalflake Uniform, makes this stand out for sure.

So, what next? hard to say to be honest, next year is my 20th Anniversary of creating these machines, I have no idea what to do yet, so my mind is racing away, LOL!

This has so many cool touches to it and where ever you look I have tried to change things up, surprise myself sometimes and this makes me smile every-time I look at it.

If you need parts, service or a complete build, I am here to help you, feel free to call or even Text me on 714-598-8392 and I shall do my best to help you out.

Thank you for everyone that spoke to me or emailed me, letting me know they like what I have done, Motorcycle building should be fun, this is a great industry and everyone’s bike is different in some way- The bike you ride is an extension of your Character and I look forward to seeing progress photos of your machines as you go along this build.

 

 

 

 

 

 

Finally I am ready to take the Vesco Honda to the OG show in LA

Been hard work getting this bike to the stage it s now in, but- All that hard work is well worth it as I am really happy with the look of the machine right now.

A lot of hard work and time has gone into this machine and I wasnt sure if I would makew the deadline of four weeks as we had 3 weeks of rain, but somehow I managed and I got it on solid ground for the first time last night, so stoked about it.

I will leave this at the OG show until Saturday evening but its a great show and look forward to seeing some of you there in LA.

Thanks for all the cool support and emails encouraging me to get it done, couldn’t of done it without your motivational words.

What a crazy month, but some how I managed to pull a few tricks out of the hat and get this ready for the OG show.

The Rebuild of the Vesco Honda Brat Bike Now Begins

Time does seem to fly- especially when you do not want it to, but not much that I can do about that, the same as the weather.  California usually has great weather most of the year round, but last month we were plagued with the most rain ever recorded in the history of weather measurements, this severely held me back in the tear down of the bike as I needed to move stuff out onto the driveway to give me access to grinders, welder and tube bender etc.

And I am sure that you have experienced the same as me when it comes to a deadline?  So, I put together the Vesco Honda with bits and pieces I had in and around the garage, just to see if it would even run, low and behold it did and you know the deal, you add this and that and before you know it the bike is on the tarmac and you are ripping through the gears.

 

I was going to simply enjoy this bike for a while and get as many miles on the thing as I could as I tell ya, it’s a hoot to ride, plenty of linear Power and turned heads all over the place, but then I get an email from Jay LaRossa to be invited as a Custom Builder for their up and coming show on the 23rd of March, so as I had almost 2 months I took the challenge, then the California weather took a huge dump for a month and has had me side railed for ever.

I managed to strip the bike down to the frame as you lot may know as I have blogged all of it on here, but so many hurdles still to overcome and now I have 9 days to completely rebuild this bike, I still do not have the frame back from the paint shop as its been to cool and damp to spray clear coat on the old metal-flake, so here I sit and have been doing little jobs like designing and making a New Stainless Steel exhaust system, and then set about stripping old parts and re-chroming them etc.

The Rims now have the old tires off and a quick repaint, cant go crazy as time constraints have kicked me in the plums, so just Black and will fit Road tires this time as Diamond tread tires I wanted are on the East Coast and will not get here in time for the show.  So I am giving it a go to get as many small things done as i can to try and see if I have a shot at getting this together in time, but I cant build anything until I get the frame back from the paint shop, then i can add the forks and swing arm and wheel and then fit engine and rewire etc, a daunting task thats for sure.

But, if I cannot get it completed in time, well- I tried and tried hard and do not want to show a bike half finished, that would be awful, so with a few days still left, I am hoping to have the frame back tonight and if its dry enough, i can start bolting parts back on the bike- I love that part as you see a completely different looking machine starting to come together, it is so satisfying to sit back and look at the completed machine and think to your self- jeez, I created that, its an awesome feeling that I know many of you get too.

The Vesco Honda frame gets a New Coat of Metalflake Silver Paint

Well, as we head into the end of the week, I am pushing to try and get as many things completed as I can for the Vesco bike, any Custom machine takes time and what with all this crazy wet weather here in Southern California, it has proven to be quite an arduous task to get some of the goals achieved, and more wet weather coming, its going to be an uphill struggle but I shall do all I can to get this together.

Its the wettest its been since Recorded history in the OC and I have to now work smart and do as much as I can with the doors closed, but I have many pokers in the fire and I am certain that this will get done but there seems to be obstacles all the way.

Right, after all that Modifying on the frame, I bead blasted it to bare metal, now it was time to get some paint on the chassis and this time I wanted Silver Metalflake, its a great color concept and very 1970’s too.

So, I thought that i would share on this Blog how that is now starting to develop, its almost there and can then put it on the table and begin to assemble into a unique Custom Bike.

The Vesco Brat Bike Honda CB750 SOHC Rebuild Report

Well, the weather has been fighting me this month, worse Month since 1962 for the amount of H2O we have received and again today as we head to the end of February, we have more Rain coming down this week, so I need to try and use my time wisely and get as much done on this machine as I can.  Lets start off with the Triple Tree on this bike, as I wanted to change the Cable Tach and Speedometer and make something more Custom.

So, have a look above and you will see that I have started to make a start on the fabrication on the triple tree, first off I ground off the Original Factory outer tabs that housed the stock gauges, then I hand cut an Aluminum Holder out of a small sheet of Aluminum and made sure that it would be able to fit the stock location tabs that the Ignition switch used to fit into, and it looks great, if you look to the right, I already made a start on the Speedometer Bucket.

Not an easy task this but a block of 6061 T6 Aluminum was chucked up on the Lathe and turned down to the size I need for the Speedometer to sit snug and tight in the housing, also reliever three areas for the set up to really fit snug as a bug with no rattling about.

I wanted to incorporate fins into the casing as the front forks have this look as well as a few other features on the bike to make the whole concept flow and I am quite a big believer in that, I also need to grind a little more on the top triple tree and then smooth and polish to give the whole set up a look of chrome, no easy task too.

 

Now I am happy as its all Polished and the GPS Gauge set up looks really Custom, I machined Three 7/64 locator holes to allow the gauge to Clock right in the Location I wanted and have to say I am super stoked at how this now looks on the polished Triple Tree.

The bike I am creating is a 1974 Model Honda CB750 But I am using a later upper and lower tree to allow me to have the small tab brackets in the center and glad I went this route.

I wanted to create something that is different from the norm and I do enjoy what I call ” Newstalgia “, New parts with a feel of Old, and I believe I have created that with this.

I really like the look, the Gauge is 4 inches and the bucket is 5 ” and a strong solid appearence, I think it blends in well with the style of bike I am building.

So just a final clean up and then I need to pick the lower tree up from the Chrome shop, this should really set the whole top end off on the bike and glad I took the extra mile.

I will Clean up once more and add some polished Handlebar clamps that I make and she will be all ready for when I start to bolt all this together again, so in a week or two I can start to assemble the frame, it is still at the painters but not for long and thats going to be Silver Flake, should be a good contrast to the rest of the bike.

 

Thanks for reading my blog today and hope I have inspired you to get into the Shed, garage or lock up and have a go with your ride?

 

The rebuild of the Vesco Brat Bike for a show

Well tomorrow will be 19 years since I have been doing this stuff here and I am super stoked to revamp the old Vesco bike I created a few weeks ago, but this time I want to trick the frame out before Custom painting it in metal Flake, so here is my Blog as to where I am at with this old 500 pounder Honda Four Machine.

The frame has over 40 years of paint, scratches and holes in it, so need to weld up the holes and of course the new quick release tubes on the frame and get this ready to strip to bare metal, a long Process but I will stick with it, unfortunately we have a few days heavy rain, so I am restricted with what i can do until it warms up.

Made sure that I protected the Bearing races as these are for New Tapered Roller Bearings for smoother steering, the poor old frame was pretty beat up and will need a lot of TLC but I shall get there for sure.

A lot of re-welding needed to be completed and then it was time to start to clean this frame up, this will look so cool in Metalflake paint.

The quick release kit is all welded in and this will be so much easier to fit the motor and to get to to service etc at a later date and am glad that I went this route.

That’s a lot better and now time to get all the paint off of the chassis to see what I have and then can begin to get this to a better standard and looking more Custom too. Video below is just using my Iphone, so not good quality, but you get the idea of what I am doing though.

So, plenty more to do but, as the clouds keep opening, I have to stop what ever I am doing, we had 3 inches of rain today, not good for a bead blasted chassis but I wont give up at all.

Look at the chassis now, way better and now can see where I have to work on and get this bang on, this is almost ready for sealer, then primer, then bondo welds over, then base coat, then flake, then clear coat, so a super long way to go.

The frame rails came out well and am happy at the end result, makes it so much easier to get to the Cylinder head now if I need to work on the top end at a later date.

With over Four decades of paint and stuff plastered all over this frame, this is now so refreshing to see and the skeleton is all set to have some cool plastic surgery.

Now then, I really am stoked to have gone in this direction, I mean, the bike would of gone to the Junk yard and lost for ever, so at least i saved it from there, its not a restoration and not a super rare year either, I really wanted to make this machine stand out from many of the others as it belonged to the Vesco family who are world known for racing and getting world records etc. I am super stoked I decided to make the side of the frame removable and, having steel tubes inside the hollow tubes, makes this frame more stronger than stock.

This will be a cool look, many people will not even notice the Custom fabrication of this inline four but thats OK with me.

So, a little more grinding and then ready for applying sealer and then paint, its all systems go from now on.

Few more little repairs but this will sure look Custm once all the paint and flake grabs the metal and I hope you are enjoying the journey this machine is taking with me?

 

 

Re-Creating My Vesco HONDA CB750 Brat bike for the OG show in March

I am not and never have been a fan of dead lines, but right now I do have one in hand, March 23rd, thats when the OG show Custom Show is on and somehow I have to strip the Brat bike I built and hopefully finish it in time for the show.  No easy task when you consider that I have other jobs to do and of course, I have to tear the bike down to the bare frame and then make a start all over again.

So, the bike is ready to begin the strip, the bike will have a few tricks to the frame as I shall first remove the upper rails and then add my Custom Removable adapter kit to the top, this makes removing the engine so simple or just the cylinder head if you want to work on the bike with the motor still in between the chassis rails.

As you can see, I have used painters tape to mark where I want to make a cut in the frame to remove the rails, I use a sawzall for this job and will be using my steel inserts to replace what I am taking out of this 500 pound Honda CB750K machine.

As you can see I am making the first cut, when the kit is back in place, the integrity of the chassis will not be compromised, it will be rigid as hell, done many like this and of course YOSHIMURA did this to many race bikes and sold a Kit back in the day.

 

 

Once this is out, I shall clean the frame up using an air grinder with a Fiber wheel, this will clean the area up and then I can start to make the replacement frame.

As you can see, the inline Four Motor is ready to come out, and at 230 pounds, I want to lift this as quick as I can and not have to go too high, I have always used a storage moving Dolly to rest the motor on or put it on a milk crate as they are the same size, but Milk crates are getting hard to find these days, so a Dolly it is.

So, I straddle the bike and then with one quick lift, the motor pops up and I rest it on the frame, then walk to the right and plop it on the dolly and its out as easy as that.

So, the inline four mill is now out of the bike and I can push the engine into the garage where I shall work on that later, we have storms and rain forecast tomorrow for 4-5 days, so need to get this done and the frame to be stripped bare by the end of the day.

Right, now I can see what I have to work with as I plan and making the top kit first and thought I would share this as many people have purchased my kit and are happy how it works out for them and, saves them so much time when they need to remove the cylinder head or complete Motor.

Below is a little Video I took with my phone, you may have to hit the x on the lower right to hear what I am saying but explains what I am about to do to the bike.

Hopefully you could hear me mumbling about what I was doing and hit the enlarge button too if you want, look blow and you will see I have fitted the top rail kit and will weld it in tomorrow.

Below- I have now taped the area off here I need to make my next too cuts, as on this Custom build a I really want to be able to fit the engine easier without scratching the Metalflake paint that will be on the frame, this will be a very cool set up and the chassis will be strong as ever.

You can see the tape edges and that indicates where I will cut the side rail, this is something I have wanted to attempt for the longest of time and now is the time to do it.

Well, it is done now and there you go, I shall weld in the bungs tomorrow but have to make sure all fits will and make any adjustments before I completely strip the frame.

If you look closely you will see what I have done, once its welded and then the frame painted it sire will look pretty trick and make refitting the Motor so much more easier.

Make sure that you leave enough room for a strong bead of weld to secure the bungs and keep the frame rigid, but also make sure that you allow for any shrinkage.

Also, make sure that you Vee Groove a nice valley for a stronger weld, I also drill a hold halfway though in a couple of places, just for extra spot weld strength.

Here is the frame now that the adapters have been test fitted and I am happy about the way they look, not many would even notice until they see the inserts.

So Tomorrow and the next will be welding day, this old Honda frame has holes all over the place, so a good time to address them issues and make sure all is good.

I fitted some Tapered Races in the neck for smoother steering and looking forward to stripping all the old paint off this old girl and get into some fresh color that will turn heads.

Thanks for following what I am doing, I have a long way to go and hope that I can make such a short deadline, but appreciate all the emails of encouragement from you, it is going to be a great looking Custom when completed thats for certain, and already has quite a following.

 

 

 

The VESCO HONDA CB750 Brat Bike

Well, many of you have followed the Blog on this machine, right now I am just enjoying the build as its running pretty darn good, so will keep it as a runaround until such time as if it either sells, or I get some time and I can strip bare and make a full custom project from this Motorcycle. But it sure was a great find, I purchased the bike though a contact and headed just a few miles down the road to the city of Orange here in Southern California to check this 1974 CB750K Honda out that had  been in storage for many Many years and had not even run since the mid 1980’s.

I have purchased so many CB750’s in the past but, its always great when you have the unknown ahead of you, most of the times they are so badly damaged or neglected, that you need to take a foot pump with you and a Mallet, as the tires are usually flat and the front brake will always stick due to some corrosion inside the caliper and the Rubber mallet will release the piston so you can push the bike into your van or trailer.

Found out that the family’s last name was Vesco, I inquired not related to Don are you? “Yup sure am” he tells me about it and this bike is actually his lads and he ran out of time, money, patience and enthusiasm on this machine and has been sat a long while. And now it was time to make some room in the garage, so it has to go, I made an offer and after a little bit of haggling a price was agreed upon and there it was, this old snotter that had a hard life but for the last 30 odd years had sat used and abused in all sorts of places, and now it was coing home to my shop to see what I could do to at least resurrect this vintage piece of tin.

It sure was hard work loading it ion the van as everything was corroded or semi seized up, but managed to get her up and into my van and then we were on the way to its new abode- my place.

Back home in 20 minutes and took the bike out and placed on a wheel chock so I could have a look at what we got, it had good potential but many people go in head strong and then kind of lose their drive in completing their dream and I purchase many machine in this guise and much worse too.

Brakes were seized and it took sometime to be able to get the bike onto the driveway on my own, the kick stand would not function as it was too long and kept getting in the way, I knew I had my work cut out but needed to know if I could get this old girl to run, as I didn’t want to strip this right away, always best to see how the motor is first before you dive in. You can see the plug caps have electrical tape over them, a warning sign that this had issues back in the day right away.

 

The carburetors had seen better days, not only were the bodies of this rack of four corroded, the slides had stuck inside, so another issue to sort out, but it did have compression when I kicked it over and thats a great thing to know.

Old Mac exhaust wouldn’t of ran well as the underneath of the header was squashed flat, must of hit a speed bump years ago and no way would it run that well with a restricted collector.

 

I wanted to just have fun with this bike, as I said, not sure how I was going to go until I got her running, but to get to that stage there was a few things that I thought would be cool so I could at least ride it once I figured all the issues out on this honda, and as you have probably experienced, there were many issues, but, whilst I had her in my shop, i wanted to change the seat set up and make a fun Brat style machine just because, well I can.

OK, so I made a steel seat base and tried another gas tank too, as I needed to clean the inside of the other one as I always do when I get tanks that has sat for many years, I had to change out the wire harness and the handle bars and controls and glad that I did as the old ones were so badly corroded, they would of caused a fire for sure. And then with a New set of intake manifolds and rebuilt carburetors this machine w\was almost ready for a fire up.

Below is a little iphone video I did on Face book, not sure how the motor would go but I had compression and now spark, so, with gas, this should in theory fire up.

So, as you can see, I had the bike on my work table and I used an old lawn mower tank as an iv to feel the motor, I was pretty sure she would at least back fire but as I re-jetted it and cleaned bowls out, I was certain that with new coils, battery and plugs and of course New oil and filter, that this puppy would run, and was pretty stoked with the end result.

Carbs redone and all clean with new intakes and my stainless steel clamps too, fitted some spun aluminum Velocity stacks with gauze for that old style look and re-jetted once more.

To make sure all is well, I need to be physically able to take this bike for a little ride, as no idea how the clutch is, the gears etc and the general running of this bike, I fitted another headlight and then whilst I was there at my storage, I removed some Old Lester wheels I had, I had taken them off a Vintage CR750 AHRMA race bike and simply stored them, tires were a little hard but thought what the hell, lets bung them on as the wheels on this bike anyway were toast.

I also had to make some sort of tail light assembly up as riding up the road, I still want people to see that I am braking etc, so put this set up together and it works really well being LED.

As you can see, I fitted the Lester rims, 19 inch front and 18 back, I also upholstered the seat in a soft brown leather with Diamond stitching and its sure comfortable I was surprised, the gas tank needs some work but I shall address that no worries, I also cut my 4 into 1 down that I ceramic coated titanium color, as I wanted an aggressive look to it and think that this does come across quite well.

As the sun goes down I managed to fire this up and it felt good to hear the bike run and run quite strong, I fitted a 530 O-Ring red chain that I had and it looks pretty tough, as you can see, I made one of my side stands and now the bike sits up nicely, so many dont or need bits of wood under them.

I also fitted an oil pressure gauge kit to make sure that I had good pressure, and it did, it fired up to about 70 pounds, so am more than happy about that, exhaust looks really cool.

OK, now it is time to address that gas tank and it needs some love, i think I shall go all out 1970’s Candy Custom style on this one as it needs some color for sure, but I noticed it had pin holes, so- went back to the original tank that came with the bike and decided to cut off the neck and weld in a Harley Bung instead.

So, the best thing I do is use a sawzall and cut the neck as far down as I can first as this needs to be flush on the tank for the bung to weld in nice and smooth.

As you can see, it takes some time and of course, I made sure that there was no residual gases exiting from the tank, be careful and make sure you wash your tank out before emmiting any sparks near this thing. LOL

So, with the neck sanded smooth to the tank, I used a Harley gas tank bung, I sell this kit on my website, and wanted to use it for this build to be a little different as the original locks always break on the Honda and knew that this would like quite trick once finished.

This is perfect for the Honda Gas tank and there is enough room to be able to TIG weld the bung in place with no distortion to the surrounding areas of the filler neck.

Now all Tig welded and cooled down, this is ready to attach the screw in gas cap, I did this a long time ago on the Cobalt Special Honda I built, so was eager to see how this looked.

Well, that looks so much better than the stock configuration and once painted will really set off the gas tank from the others out there and a neat Custom touch to this machine.

With New rear shocks and a comfortable seat, this is taking shape as a cool little Muscle style Brat bike that will turn heads where ever it sits and the paint will make you need Sunglasses.

Here we are at El Mirage at a SCTA sanctioned meet, last races of the year – so wanted to attend and take a few photos of this Vesco Honda and I am so glad that I did.

There is still a lot more to do to this but right now it just needs to get a few miles under its belt, I always say the first 100 miles will tell you how the bike will perform, so a ways to go as I only have 14 miles on it so far but of course shall do many more on it.

Don’t want to take this apart yet anyway, i mean its fun right now, no show bike but easily could be if I took her down to the frame and started from scratch, but right now I want to have fun with it and what better place than El Mirage Dry lake.

She sits real well and is a blast to ride, she got plenty of looks as you cannot miss the paint job, no matter how fast you drive.

So I am happy with the way she is and looks to be honest and I love riding the bike around to be honest as it sits so well and not too low as many are these days.

Jennifer my Girlfriend loves it too, she has a triumph of her own and loves all Motorcycles, love seeing Girls with bikes too and we go out riding a lot together to be honest.

Final look at El Mirage before we head home, it is only 100 miles from our house so always fun to come out here and view world speed time trials record attempts

Gas Cap sets off the tank nicely and the paint job is so reminiscent of them Customs days of the 1970’s back home and around the world, I think its a nice balance in color.

Fish Gills and shadowing are becoming a lost art but this really came out well, using house Of Kolor Candy paints and Pearl bases with light flake added.

The bike sits well, I like the smaller headlight, they have L.E.D’s inside it for turn signals, so keeps everything neat and out of the way, the Lester Rims gives it that Old School period right away.

 

Added 2.5 inch mechanical Gauges to tidy top end out, of course my Hand Made and chromed Euro Bars really make this comfortable for your shoulders and Cole Foster grips soak up any Vibration that you may have.

I think the Man above digs it too, No thunderbolts when I stopped outside his place, Phew!

I really enjoy riding the bike around my Town, the roads are smooth and its a joy to blap about on and even though I want to do way more to it, I need to sit back and have fun riding it for a little while as it was and still is a super fun project.

Slowly clocking the miles up but amazing that this runs and hasnt since the mid 1980’s, and its a joy to jump on and take for a spin around town.

I used a Biltwell Mirror for legal reasons and it works pretty well to be honest, Id love to paint the frame later but not right now, The motor runs strong, the gear transition is really smooth.

Eventually the Motor will be painted and tricked out but as I am having so much fun on this, I will wait until later, unless someone buys it of course.

Thank you for following me and purchasing My parts for your projects, it means a lot, this is my Passion and life, so I really do appreciate all your business.

So, until next time I work on this, I will leave you with a list of things I changed, just in case you are curious as to what I did on this machine through the build up.

This was the Very First ride after it had not run since the mid 1980’s, so stoked to be able to experience great moments like this, unless you are a bike builder, you really wont understand the Euphoria that you feel when you click into first gear and ride off down the road.

Peace and Grease to you all.

 

Carpy

 

  1. Lester Rims 19″ front 18″ Rear.
  2. Drilled Front Rotor
  3. Euro Bars I made 7/8
  4. Cole Foster grips
  5. New Handlebar Controls
  6. New Throttle Cables
  7. New Clutch Cable
  8. New Speedo Cable
  9. New Tach Cable
  10. New Wire Harness
  11. New Coils and Caps
  12. New Iridium Spark Plugs
  13. New Battery
  14. New Red 530 Chain.
  15. New Custom Side Stand.
  16. Custom Gas Cap Kit.
  17. New Side Covers.
  18. New 2.5 Mini Gauges.
  19. New 4 into 1 exhaust Shortened and Ceramic Coated Titanium
  20. Rear Frame Hoop
  21. Rear LED tail Light assembly
  22. New Finned Piggyback Shocks.
  23. Rebuilt Carbs.
  24. New intake Manifolds
  25. Stainless Hose Clamps
  26. Braided overflow pipes.
  27. Custom 5 3/4 headlight with internal LED signals.
  28. New Horn.
  29. New Flat seat in Leather with Diamond Design.
  30. New Brake and clutch levers.
  31. New Biltwell Mirror
  32. New Chrome Fork Ears.
  33. New Oil Pressure Gauge kit.
  34. Chromed Rear Stabilizer bar.
  35. New Foot pegs and Rubber.
  36. New Custom Weld in Gas Cap Bung and Screw in Cap.
  37. Custom Candy Flake Paint.