Honda CL77 unloaded and now in workshop.

I managed to get the old girl off the Truck and Now its at My workshop and will be a while before I get into it as I have a few projects I must try and sort out, its getting to be a bit of a cluster as I have a lot of bikes at the moment and will try and get through them when the weather cools off a little . right now its a scorcher but I shall get there.

I shall put the motor in at some point and will add other pieces when I take them out of the boxes that I picked up, no idea what’s there in its entirety but will plug away and see what we have, should look pretty cool though as it has great lines that flow very well for 1967.

Will look out for a few parts like foot peg rubber and wire harness etc but for now I shall put boxes on the shelves and the bike is in the Barn now with many others keeping it company.

Some of you may be interested in this build?  It really is something you wont really see around and is a great conversation piece for the enthusiast out there, but I will plug away when I get some time as it looks like it will be fun.

I will of course post anything that I do as many people ask what I am up to at the workshop and I thank you all for the emails and phone calls etc as well as texts about the parts and the bikes I am working on.

Picked up a 1966 Honda CL77 305 today

Today was a GOOD day, you know, when you find a penny and pick it up?  I had an email from a Client and he said he had an old Honda that had been in the family from new, its been torn apart a few times but was I interested in it?  I said of course, I love trying to keep old Motorcycles from going to the junk yard and drove up to the guys parents to pick it.

I asked who originally owned it with any back story, here is what he replied to me:

 

It was my Uncle. He returned from Vietnam. Bought the motorcycle rode it for 6 months. Put it in his parents garage for storage. His parents died 10 years ago sold their house and offered it to me. It had not been ridden since then until I restored it. Mainly rust removal. Mechanical clean up. I rode it around my block and put it away in my garage for many years. Sold my house transported it to my parents house where I restored it for the second time to the current color. One family owner. After I restored it the first time I offered to give it back to him for his granddaughter when she was old enough. He didn’t want it back.

So, with that I jumped into my F250 and made the trip up to Rancho Cucamonga before it got too hot as it would be well over 100f there after 10am, I arrived in good time and loaded the bike up, there was a tote box of parts and the engine was sat in the corner of the garage.  I loaded the bike up first, it has no shock absorbers so had to get the guys parents to help me push it up onto the bed of the truck, where I have a motorcycle chock and then strapped it down.  I picked the Motor up and loaded that and the box up and wished them all the best and headed home.

I have never owned one of these models, the scramblers were so popular and quite fast for the era and even though the color is not my cup of Tea, it’s great to get the bike and not sure what to do with it at this moment but it will go up in the Barn and wait until I have finished getting the workshop finished as Its hard to move for bikes in there lol.

But, it will be fun later as even though too much of this has been powder coated One color, I think it will look pretty cool once together and a few changes with a bit of Chrome here and there to break up  the Sea-Foam Green embodyment.

These are classic bikes and some how there is a Single seat frame attached as well as the original double seat in the parts pile, but, it reminds me of me and my brothers NSU quickly we had as kids or an old D1 BSA Bantam, so I think I will stick with the single seat set up as it does have a Brit Iron look to it.

The good thing about it being stored in a Garage and of course being Powder coated everywhere, is that it isnt rusty at all, just dust from sitting in one place, a rare thing indeed, and the original License plate with Original Tags from 1966, still has pink and registration in the tube that is affixed to the plate and numbers match frame and motor, so all good, another thing you do not often come across when you pick a machine up.

 

I had no plans on building another bike as I have about 12 other bikes in the Barn but eventually I will get to this machine and every now and again when I get stuck on another build, I can turn to this one, it will be fun, unless somebody out there is interested of course?

I shall be having fun creating something cool with it when I start to wrench on the Green Machine, as I can get parts still for these machines, they were a great motor back in the day.

 

  • Honda CL77.
  • Years produced: 1965-1967.
  • Claimed power: 27.4hp @ 9,000rpm.
  • Top speed: 85mph (est.)
  • Engine type: 305cc air-cooled SOHC parallel twin.
  • Weight (dry): 319lb (145kg)
  • Price then: $707 (1967)
  • 28.5 bhp (21.3 kW) @ 9000 rpm
  • 17.6 lbf·ft (2.44 kg·m) (23.9 N·m) @ 6500 rpm
  • 4 speed
  • Tube steel
  • Front: telescoping fork
  • Rear: swing arm
  • Front: 3.0″ × 19″
  • Rear: 3.5″ × 19″
  • 52.4 in (1,330 mm)
  • Length: 79.1 in (2,010 mm)
  • Width: 32.3 in (820 mm)

The bike features air-cooled, four-stroke 305cc overhead parallel-twin cams. The gas tank holds three gallons. The CL77 redlines at 9,000 RPM, reaching a top speed of 85 miles per hour.

There is quite a following for these bikes.  The first CL77s were imported into the United States in 1965. They were a dual-sport version (then known as scramblers) of the CB77 Super Hawk, a 305cc overhead cam parallel twin. The Super Hawk had been on the American market since 1961, two years after Honda had established its import arm in Los Angeles.

In 1965, Honda finally decided there was an American market for a 305cc scrambler. Cycle World immediately tested the bike and liked it, even through it was not the production racer they had hoped for. Cycle World referred to the CL77 as a “gentleman’s scrambler,” stating, “It is, in fact, the appeal of scrambler-type styling that sells the CL77.” Period testers found the CL to be too heavy for competition and not as fast as the CB, but perfectly adequate for both offroad fun and reliably getting to work.

The four-stroke engine was almost identical to that used in the CB77 Super Hawk, with the same aluminum cases and chain-driven overhead cam. A lower compression ratio to aid low rpm power was allied to long, upswept pipes to assist ground clearance, and reliability was ensured by full-flow oil filtration.

Unlike the Super Hawk, which used the engine as a stressed member of the frame, the CL had a heavy duty single downtube cradle frame, topped by a small silver gas tank and protected underneath by a steel skid plate. The front brake was smaller in diameter than the one on the Super Hawk and the steel wheels were 19 inchers, with deep ribs to resist dents.  Large air filters and a battery were tucked up under the seat. The CB’s electric starter was omitted in the interest of saving weight.

 

So, a long way to go when I get into this machine but a fun one though and even though it does have the original dual seat, I do like the single sprung saddle to give it a more European look.

“In those days, a Honda Scrambler was a very desirable motorcycle, and it is still adequate for the job. You just have to keep in mind that it is only 305cc, and the suspension only has three or four inches of travel, and the brake gives you that Nostalgic feel of, ” the harder you press, the quicker you will stop” feeling.

Well, thanks for looking at this 1966 Honda CL77 that I have taken on, you can always email me questions at: carpy@carpyscaferacers.com or text at 714-598-8392.

Happy 4th Of July Everybody

Time sure does fly by and now it is the 4th July, I wanted to wish everyone that I know in the states a Happy Independence Day, Jenn has made an Apple Pie and the Smoker is full bore cooking some Hamburgers and Hot dogs to celebrate the day. Just some different fun stuff to watch on your day off.  HAPPY 4th Everyone.

I went out for a Pint of milk, Came back with 10 CB750 Engines

It’s a funny old world, I mean, I initially went out to get a pint of milk and on the way there I came across a stash of SOHC Motors that a buddy of mine needed to off load as he was clearing his place out for renovations etc, what better way of getting rid of them then to let me have them.  And, as I have a Long bed Pick up truck, I thought to myself I should be able to get all 10 engines in the back of the F250.

Lucky for me, it’s only 4 miles from my place, and as my old beast only does 6 Miles to the Gallon, it was well worth taking the turck to go and get these SOHC in line Four Motors, they had been sat outside in the Californian sun for many many years but I can use some of the parts even if some of the motors are locked up etc.

It was no easy task carrying 10 CB750 Motors from a back yard and loading them onto my truck, at 230 pounds each, every one became heavier and heavier, by the time I had dragged the 10th Engine out and up and onto my bed of the F250, i was feeling as weak as watered down beer. But I got them all on and then thought about it, man- That’s just over One Ton of Engines, and the F250 is a 3/4 Ton.

I know I will have use for these, even for parts alone, I have a small collection now that for now I shall place in my barn and wait until later on when I have some free time to see what is what.

These towed home no problem in my pick up and that hardest part was unloading a Ton of engines, as it was only 3 miles from my place and I was already tired from throwing tem up onto the pick up bed, but, not as far to move to the barn.  I sure felt it afterwards as thats 2 ton moved in less than 2 hours.

I have stored them away now in the Barn, but I am still working on New doors for the outside, so will just have to tip toe around for a bit until I am ready to hang the doors up.

Glad to have got them and I know I will be turning to a few when I create some more machines for the tarmac, nice to have spares at your finger tips though.

I have another Motor in a frame you can see and one more on a dolly in the shop that I need to move over, always something to do at my New location, it will take a little time to get it how I want but then it will be icing on the cake as working from Home is always the easiest and more enjoyable way of working i think.

I have a lot of work to try and catch up on since our European visit but refreshed and ready to take on another chapter in the life of Custom Motorcycle creation, I have a few ideas for more exhausts, Handle bars and other parts, so stay tuned to the site if you can.

Oil leaks whilst i was away need to be cleaned and gaskets fitted, Doors painted and hung, and then organise the bikes and where the parts will go is something that is not to be rushed but everyday there is something to mess about with and I enjoy so much.

Thanks for reading my posts, I like to share what I have been up to and its great hearing from you too and seeing what you are building at home, if I can help I always will be it via email carpy@carpyscaferacers.com or call / text at 714-598-8392 as its a pleasure having a chin wag where ever you are in the globe.

 

 

Picked up 6 CB750’s today

Sometimes I get a call asking if I could clear out a garage or back yard as it has a motorcycle in it, this time it was 6 CB750’s, so what closed the deal was it was free but a friend of mine I have known many years and helping him out was the least I could do, and as he was less than 4 miles from me, I took the big G F250 out there and loaded up and bought the bikes home. I dont like to have to many as the place gets jammed packed but, its hard to not when it is so close to home.

To be honest, I can never really turn bikes down, especially CB750’s as I have had over 150 of these over the years and parts are always good to have handy, so I could not say no to this fella and help him out of a predicament too, these were in the back yard of his place, so a huff and a puff as some had flat tires etc but, determination is always key here and I wanted to get these home to eventually be used as another build. Once I get the Barn doors completed I shall space in the workshop to haul these up there and find a corner to rest them up together.

I have always enjoyed coming up with another build, they do take time and of course money, but when you hear them fire for the first time in many years, its something you get quite a buzz from, I get many texts or emails from Builders and customers who tell me that they just got their machine to run and I feel so stoked for them as I understand the euphoria that they feel when they first time you hit the starter or kick the kick starter and the engine coughs into life.

These are getting harder to find in back yards these days, I remember at one point I had 25 CB750 Honda’s in my back garden and driveway about 20 years ago and I have built every one of them over the years, so I was quite stoked to have these and bring them home. But don’t want the place to look like a junk yard so have to hold back on other stuff I have been offered.

Nothing super rare like sandcast etc here, but a couple of K1’s of which I have always liked anyway as never was a fan of the Ko with the Big side covers etc, there is no rush to do anything with these 500 pounders, so just unload and put them up in the Barn later until I come up with a build plan for them.

I have spent a lot of my life with Motorcycles and finding new stuff is always fun, just bringing them back with a plan of getting these to be back on the road in one form or another is always a challenge that I quite enjoy.

I have some Motors to look at tomorrow, so who knows what I may bring home, the hunt is half the fun and even though they are what I call snotters, parts are always handy to have when building machines.

So now is the time to unload these and see what is there and then I can mentally remember what these are as I store them and know that I have a choice of frames and years if I get into creating a new Build that will turn into something head turning, its hard to refuse when you build motorcycles and parts for a living, some will get it, many will not and think its some disease etc. LOL!

Of course, if I do start a creation, I will be sure to post on the website and share with you lot as many of you ask what I am up to these days and I thank you for that, I will be making more new parts too, so keep checking back on the website to see what’s going on, I do like to post blogs too and give you lot something to read.

 

More Exhausts on the go, busy times at Carpy’s Garage

Busy day at home and more 4 into 1 Exhausts systems are now completed, I have been busy as of late and just about caught up with previous orders, I love making these and getting them sent to all over the world.

These are the CB750 and Cb500-Cb550 Yoshi style systems, some of these will be Ceramic Coated, some will remain Raw and be packed in boxes ready for shipping etc, always good to be busy and more styles coming out soon.

I sent a few boxes off to Europe today, good to get that lot on their way to their Customer and they can get their own machine back on the tarmac, the Sun is out and that always gives you a little extra boost of work ethic, so got a ton done.

Well, I best get a few packed away in boxes and put in my workshop, but just wanted to share what i get up to some days.

Thank you for suppoerting me, I am a one man show and the show is going good.

El Diablo Drag Pipes Ceramic Coated Silver SOHC CB750 Chopper

Thought I would get a set of my ” El Diablo” Drag pipes Cerakote coated in Silver, they look like Polished Aluminum and the advantage of this is that they will not Blue like chrome does.

I have always liked the way cerakoted exhaust look and stand out to any weather compared to chrome, I fitted these to my Chop and love the way they look on the bike.

Is Cerakote exhaust worth it?
Cerakote is by far the best option available when considering high performance ceramic coatings. It lays down smoother than anything else we have found on the market, and it can be applied to so many different materials including engines and exhaust systems.
I have sold a few sets already and hope to be making more of these Drag pipes next month as I have almost sold out of my inventory.
These were easy to fit and I did away with the old Exhaust flower clamps and shims, these have floating flanges and sits in the cylinder head tighter and bolt on.
Available now and I ship world wide, I am here to help too, discounts on orders of 2 sets or more.

Drag Pipes sound byte for cb750 1969-1978 Chopper “El Diablo’s”

I thought that before I chrome this set, I would fire the old Chopper up and try and catch a video with my phone of how they sound, mind you the carbs had no gas in them at all, I attached my Auxiliary Fuel tank that I use to tune carbs and fired the bike up, it has not run in a while but she got going and at least you can hear these.  The the best audio equipment I know but at least gives you an idea of how these velvet tone Drag Pipes Bark.

I have Just taken One set to the Chrome shop, so hopefully by next week I will know how they look and the full price , Looking like $499 a set of Chrome pipes though.

Check my parts page as I will post pics when I get them back from the platers.

Exhaust Systems I manufacture- Sound Bytes From Customers

Howdy one and all

Here we are once more with a small Blog, this time I thought I would look about for some sound bytes of my exhaust systems for the Honda and Triumph etc, I have been selling these for 23 years now and continue to make more performance systems for other makes as I continue to help the Motorcycle fraternity with well made American Products.

Honda 1981 Silverwing now running good.

Well, it took a little bit of fudging about etc, but the old bird is now running and idles well, all the white smoke has gone, no smoke at all, a real bonus.  I will probably have a go at adjusting the cam chain, but without a kick start its a pain in the arse, oh well, at least she runs now,